Description Of Test Bench - Bosch KPS 003 Instructions D'emploi

3. Description of Test Bench

The KPS 003 combination test bench consists of a generator
testing section, a starting motor testing section, indicator unit and
operating unit.
8
7
120
-1 60
min
x100 A
40 41
6
5
4
3
2
1
Fig. 1: Overall view Fig. 1 Fig. 1
Fig. 1 Fig. 1
1 Operating panel for generator and starting-motor testing
2 Variable load resistor (generator testing)
3 Handwheel for height adjustment of clamping table, with stop (for
generators)
4 Generator test table with protective cowl
5 Socket for rotational speed sensor (generator testing)
6 Stacking plate
7 Indicators
8 Lighting console
9 Socket for rotational speed sensor (starting motor testing)
10 Starting motor test table
11 Terminals for starting motor
12 Battery compartment, lockable cover containing wiring and acces-
sories
13 Operating pedal for starting motor loading device (drum brake)
20 21 22 23
10A
+6V +12V +24V
A
_
+
V
ON/OFF WARNING
RPM.
MOTOR
RUN 1500 3000 RPM.
EMERGENCY
36 35 34 33
Fig. 2: Operating panel Fig. 2: Fig. 2: Fig. 2: Fig. 2:
20 Terminal to battery - (generator testing)
21 Terminal to the load resistor (generator testing)
22 Terminal to battery + (generator testing)
23 Connector bushings for ammeter 10A (generator testing)
24 Connector bushings for ammeter 10A (generator testing)
25 Charge indicator lamps with connector bushing D + / 61
(Generator testing)
10
1800
-1
A V min 300
x100 A
42 43 44 45
24 25 26 27
50
6V 12V 24V D+/61
7 14 28 INT. EXT. START 6V 12V
6000 60
1 2 3 4 5
12000 120
32 31 30
26 Voltage selection key, INT/EXT
(generator testing)
27 Terminal for terminal 50 for actuating the engagement switch on
starting motors (starting motor testing)
AKKU MINUS AKKU MINUS
28 AKKU MINUS AKKU MINUS indicator lamp AKKU MINUS
29 Voltage selection key, current selection (starting motor testing)
AKKU MINUS AKKU MINUS key (starting motor and generator testing) AKKU MINUS AKKU MINUS AKKU MINUS
30 Key (6000/12000 rpm) for rotational speed selection (generator and
starting motor testing)
9 Key (60/120 A) measuring-range selection generator testing Lamp
key for lighting
31 Key for load resistances (generator testing)
32 Drive motor rotational speed adjustment (generator testing)
10
33 Key for selecting direction and speed of rotation, drive motor
(generator testing)
EMERGENCY EMERGENCY
34 EMERGENCY EMERGENCY EMERGENCY push-button = drive Off
11
(generator testing)
35 MOTOR MOTOR push-button and indicator lamp (generator testing) MOTOR MOTOR MOTOR
36 Main switch = EMERGENCY-OFF
12
13
-1
min
x100
40
458470P
Fig. 3 Fig. 3 Fig. 3 Fig. 3 Fig. 3: Display instrument unit
40 Rotational speed
41 Ammeter
42 Ammeter
43 Voltmeter
44 Rotational speed
45 Ammeter
50
+6V
+12V
-300A
458468P
28 29
Fig. 4 Fig. 4 Fig. 4: Starting motor terminals Fig. 4 Fig. 4
AKKU
50 Terminals for starting motor plus wire 6/12/24 V
MINUS
51 Starting-motor push-button
52 Terminals for starting motor minus wire
300 AKKU
24V
1800 MINUS
- connect small starting motor to -300 A terminal
- connect large starting motor to -1800 A terminal
458473P
INT/EXT INT/EXT INT/EXT key, back-up resistance INT/EXT
Off Off
Off Off and indicator lamp On
EMERGENCY-OFF EMERGENCY-OFF
EMERGENCY-OFF EMERGENCY-OFF function and indicator lamp
120 10
60
A V
A
41 42 43
6000 rpm
60/120 A
10 A
0-10/20/40 V
6000/12000 rpm
300/1800 A
+24V
-1800A
52 51
Lamp Lamp Lamp Lamp
On On
On On
1800
-1
300
min
x100 A
44 45
458712P
23