SMW Autoblok MARIO PINTO LT-A Manuel D'utilisation page 2

Dear Customer,
thank you for purchasing original MPT/SMW-Autoblok Live
Tooling.
This service manual contains the operating and maintenance
instructions for the Live Tooling you have purchased.
MPT/SMW-Autoblok reserves the right to make changes without
notice.
This service manual may not be – in whole or in part – copied or
duplicated without our written permission.
This manual is part of the Live Tool and must be supplied to the
new user in case of sale.
&
Please read this service manual carefully before
installation and use and always follow the
regulations.
Please note especially the sections which are marked
with the following sign:
n
Danger of injury or danger to life if instructions are
n
not followed.
WARNING!
F
Danger of damage to the machine, the live tooling
n
or the components, if instructions are not fol-
lowed.
1. SAFETY INSTRUCTIONS
CAUTION: please always follow the recommendations included
inthis manual.
MPT/SMW Autoblok is not responsible for damage to property or
injury caused by failure to observe the safety precautions in this
service manual.
n
During the machining operations, all personnel should wear
personnel protective clothing including safety glasses and safety
shoes. Operating and service personnel should observe all appli-
cable environmental and safety standards when operating and
maintaining MPT/SMW Autoblok live tools.
n
Do not use the live tools for purposes different from those for
which they have been designed and manufactured.
n
Do not stop the LT by touching or holding the tool. Never touch
or hold any moving or rotating part of the tool.
n
Do not clean, grease or make any kind of maintenance opera-
tion during operation or rotation of the Live Tool.
1.1 FUNCTIONAL DESCRIPTION
MPT/SMW Autoblok Live Tooling has been designed and manufac-
tured to carry out drilling, boring, tapping and milling operations.
The warranty will be valid only and exclusively through the proper
use of the tool.
1.2 FORBIDDEN USE
MPT/SMW Autoblok Live Tooling may not be used in any operation
not described above or which exceeds the physical capabilities of
the live tool (refer to the inspection report for the mechanical char-
acteristics and technical features).
n
Any use of MPT/SMW Autoblok live tooling different from those
the Live Tooling have been designed and manufactured for, is for-
bidden.
MPT/SMW Autoblok is not responsible for damage to property or
injury caused by improper use of live tools.
2 Mario Pinto
USE AND MAINTENANCE INSTRUCTIONS
General safety instructions
1. Correct use
O
MPT/SMW-Autoblok Live Tooling work safely and trou-
ble-free if they are used according to their specification,
WARNING! WARNING!
i.e. milling, drilling and tapping within the mechanical
limits of the live tool. Any other use can cause hazards.
2. Personnel
O
Live Tools must be installed, operated and maintained
only by qualified and regularly trained personnel.
WARNING! WARNING!
3. Safety precautions
O
During the machining process, the Live Tool must be in a
closed and protected area, in order to protect personnel
WARNING!
WARNING!
from the high-speed release of any rotating part.
Maintenance and actuation of the Live Tool must be per-
formed only when the machine spindle is stopped!
4. Maintenance
O
Live Tools must be maintained according to their specifi-
cation. Check the general operating conditions frequent-
WARNING!
WARNING!
ly. In case of broken parts, replace them with the original
MPT/SMW-Autoblok spare parts only!
Any maintenance and inspection must be carried out only
when the machine spindle is stopped!
For any problems or questions please
contact your nearest MPT/SMW Autoblok
office.
2. PACKING
2.1 RECEIVING/UNPACKING
The package of our Live Tooling includes, in addition to the live tool:
- customer drawing of live tool;
- test/inspection report;
- instruction manual;
- declaration of incorporation;
- tube of grease containing 7 gr. of special grease HPG-LT for the
bevel gear lubrication (angular tools, tilting tools, straight tools with
offset only);
- wrench.
Please contact your nearest MPT/SMW Autoblok office if any of the
items listed above are missing from the live tool package.
If the Live Tool is damaged or does not correspond to your order,
please do not use it and notify MPT/SMW Autoblok immediately.
Please observe all environmental standards when disposing of the
live tooling packaging.
2.2 LONG TERM STORAGE
If you store a Live Tool for 30 days (1 week for the models with
central passage for coolant) or longer, please follow these recom-
mendations:
- clean the Live Tool carefully, removing all dirt and chips;
- protect the ground areas with a grease film and/or anti-corrosion
fluids;
- store in a clean and dry location at a temperature between +20°
and +100° F;
- protect the Live Tool from dust and dirt
- clean the coolant tubes.
For the Live Tooling with coolant thru: first insert compressed air
into the feeling holes, to eliminate working traces inside, then intro-
duce ISO G68 oil to avoid seals dryness.
2.3 PRECAUTIONS FOR TRANSPORT
If you need to pack the Live Tool again for any reason (i.e. to send it
back to us for repair) please pack it carefully. The Live Tool should
be wrapped and insulated in a way to prevent damage during trans-
port; protect all surfaces with oil.