6.3
Cable entries (KLE); blanking plugs
Generally only certified cable entries and
blanking plugs may be used.
Flexible cables shall be used with trumpet-
shaped cable glands or other suitable
entries with additional pull relief.
When using cable entries with a degree of
protection that is lower than the IP protection of
the apparatus (see page 12), the degree of IP
protection for the complete unit is reduced.
The relevant mounting directives for cables
entries being used shall be observed.
Intrinsically safe circuits shall be fed through
cable entries that are colour-coded (light blue).
In order to ensure the minimum degree of
protection, any unused entry holes shall be
sealed with certified blanking plugs.
When fitting cable entries, care has to be taken
that the sealing inserts are suitable for the cable
diameter.
In the case of sealing inserts that are cut out, it
is necessary to ensure that the insert is
properly adapted to the cable diameter.
In order to ensure the required minimum
degree of protection, the cable entries shall be
tightened down securely.
Overtightening can impair the degree of
protection.
Warning: When tightening the cap nut of the
metal cable entry (e.g. type ADE; ADL), a
suitable tool shall be used to safeguard the
gland against twisting.
Any unused metric COOPER CROUSE-HINDS /
CEAG cable entries shall be sealed with the
blanking plug certified for these metric cable
entries.
6.4
Flange and metal plates*
If flange plates have to be dismantled, (e.g. to
drill entry holes), when replacing the plates, in
order to maintain the minimum degree of
protection, it is necessary to ensure that the
flange plate and the fixing clamp fit correctly.
PE conductors fed from outside shall be
connected to the PE terminal provided on
the flange. the maximum terminal cross
section is 6 mm².
Warning: Metal flanges, metal plates and
metal glands shall be incorporated in the
potential equalization.
* not yet certified for category II D
20
Explosion-protected control units GHG 43.
6.5
Closing apparatus / Cover closure
When fitting the enclosure cover onto the
base, it is necessary to ensure that the
actuator elements correspond correctly with
the built-in components and that the
enclosure cover for the respective base is
being used.
Any foreign matter shall be removed from the
apparatus.
To ensure the required minimum degree of protection,
the cover screws shall be tightened down.
Overtightening may impair the degree of
protection.
6.6
Putting into operation
Before putting the apparatus into operation,
the tests specified in the individual national
regulations shall be performed.
In addition to this, before being put into ope-
ration, the correct functioning of the apparatus
and of the built-in components (measuring
instruments, signal lamps, pushbuttons, etc.)
shall be checked in accordance with these
operating instructions and other applicable
regulations.
The zero setting of the measuring instrument
needle shall be checked before putting it into
operation. If necessary, the measuring
instrument needle shall be set to zero using the
adjustment screw.
The gas group (IIB or IIC) of the intrinsically safe
circuit shall be taken into consideration for the
evaluation of the gas group of the built-in
components.
The improper operation of control units may
result in the invalidation of the guarantee.
7
Maintenance / Servicing
The valid national regulations for the servicing /
maintenance of electrical apparatus for use in
potentially explosive atmospheres shall be
observed (IEC/EN 60079-17).
Prior to opening the enclosure, it is
necessary to ensure that the voltage supply
has been isolated or to take suitable
protective measures.
Working with live circuits is permissible for
intrinsically safe circuits.
The necessary intervals between servicing
depend upon the specific application and shall
be stipulated by the operator according to the
respective operating conditions.
During servicing, above all, the parts on
which the explosion protection depend, (e.g.
intactness of the flameproof components, the
enclosure, the seals and cable entries), and the
switch mechanism function of the control
switch shall be checked.
If, in the course of servicing, it is ascertained,
that repairs are necessary, section 8 of these
operating instructions shall be observed.
8
Repairs / Overhaul /
Modification
Only original COOPER CROUSE-HINDS / CEAG
parts shall be used for carrying out repairs.
In the event of damage to the flameproof
encapsulation, replacement of these
compo nents is mandatory. In case of doubt,
the respective apparatus shall be sent to
COOPER CROUSE-HINDS / CEAG for repair.
Repairs that affect the explosion protection
may only be carried out by COOPER
CROUSE-HINDS / CEAG or by a qualified
electrician in compliance with the respective
national regulations (IEC/EN 60079-19).
Apparatus modifications or design changes are
not permitted; excepted from this is the fitting
of additional cable entries within the scope of
the apparatus approvals or acc. to the instruc-
tions given by the manufacturer.
When replacing individual built-in components
(pushbuttons, etc.) section 6.2 "Opening
apparatus / Electrical connection" shall be
observed.
9
Disposal / Recycling
When the apparatus is disposed of, the
respective national regulations on waste
disposal will have to be observed.
In case of disposal you can obtain additional
information from your Cooper Crouse-Hinds /
EATON branch.
Subject to modifications or supplement of the
product range.
GB