Technical Data - Roller Calc-Control Notice D'utilisation

eng
Explanation of symbols
WARNING WARNING
Danger with a medium degree of risk which could result in
death or severe injury (irreversible) if not heeded.
CAUTION CAUTION
Danger with a low degree of risk which could result in minor
injury (reversible) if not heeded.
NOTICE NOTICE
Material damage, no safety note! No danger of injury.
Read the operating manual before starting
Use eye protection
Use a respirator
Use ear protection
Use hand protection
ROLLER'S Calc-Control complies with protection class I
Environmentally friendly disposal
CE conformity mark

1. Technical data

Use for the intended purpose
WARNING WARNING
ROLLER'S Calc-Control is intended for decalcifi cation of pipes in installations, boilers
and heat exchangers. The following decalcifi ers can be used in the specifi ed concen-
tration:
Acetic acid (C H H H O ) )
2 4 4 2 2 2
Hydrochloric acid (HCI)
Citric acid (C H O ) )
6 8 7 7 7
Formic acid (CH O ) )
2 2 2 2
Phosphoric acid (H Phosphoric acid (H Phosphoric acid (H PO ) )
3 3 4 4 4
Sulfamic acid (H Sulfamic acid (H Sulfamic acid (H NO S)
3 3 3
All other uses as well as use of other decalcifi ers are not for the intended purpose
and are therefore prohibited.
1.1 Scope of Supply
Electric decalcifi cation pump, 2 fl exible fabric hoses, 2 double nipples reduced
⅜ʺ-½ʺ, 2 double nipples reduced ½ʺ-¾ʺ, operating instructions.
1.2 Article numbers
ROLLER'S Calc-Control
Machine cleaner
1.3 Applications
Useful tank volume
Pumping height
Pumping rate ≤ 30 l/min
Pumping pressure
Decalcifi cation solution temperature
1.4 Electrical data
Protection class
Type of protection
1.5 Dimensions
L × W × H
1.6 Weights
1.7 Noise information
Workplace-related
emissions value
2. Start-up
NOTICE NOTICE
ROLLER'S Calc-Control is not intended/suitable for permanent connection to
the system. Disconnect all hoses from the system after completing the work.
ROLLER'S Calc-Control may not be operated unattended.
2.1 Electrical connection
WARNING WARNING
Caution: Mains voltage present! Before connecting the ROLLER'S Calc-
Control, check whether the voltage given on the rating plate corresponds to
the mains voltage. Only connect electrical devices of protection class I to a
socket/extension lead with a functioning protective contact. On building sites,
in a wet environment, indoors and outdoors or under similar installation condi-
tions, only operate the ROLLER'S Calc-Control on the mains with a fault current
8
≤ 10 %, ≤ 10 %,
≤ 10 %,
≤ 50 %, ≤ 50 %,
≤ 15 %, ≤ 15 %,
≤ 10 %, ≤ 10 %,
≤ 15 %.
115900
140119
21 l
≤ 10 m
< 0.1 MPa/1.0 bar/15 psi
≤ 50°C
230 V~; 50 Hz; 165 W
I
IP 55
350 × 350 × 515 mm
(13,8" × 13,8" × 20,3")
9.2 kg (20.4 lb)
L = 70 dB (A)
pA
K = 3 dB (A)
protection switch (FI switch) which interrupts the power supply as soon as the
leakage current to earth exceeds 30 mA for 200 ms.
2.2 Connection of ROLLER'S Calc-Control to the System to be Decalcifi ed
Disconnect the system to be decalcifi ed from the water supply and outlet.
Completely empty the system. Fit shut-off valves to the supply and outlet.
Connect one of the two fabric hoses of the ROLLER'S Calc-Control to the
shut-off valve of the supply and the other to the shut-off valve of the outlet.
3. Operation
Use eye protection
Use ear protection
NOTICE NOTICE
ROLLER'S Calc-Control is not intended/suitable for permanent connection to
the system. Disconnect all hoses from the system after completing the work.
ROLLER'S Calc-Control may not be operated unattended.
CAUTION CAUTION
Risk of injury due to acid burns from the decalcifi er or decalcifi cation
solution. Tighten the hose screw connections and check for leaks regularly.
Decalcifi ers must be used and applied in accordance with the local or national
regulations. Transport, storage, handling and application of decalcifi ers can be
dangerous. Therefore, health and safety requirements must be observed closely.
Observe and follow the specifi cations of the decalcifi er manufacturer.
Select a decalcifi er approved under 1. Use for the intended purpose and suit-
able for the system to be decalcifi ed. Open the screwed lid (1) of the tank (2).
Fill the tank with water according to the mixing ratio. Add decalcifi er until the
necessary mixing ratio is reached. Set the lever (3) of the switching valve in
the direction of the hose that is connected to the supply shut-off valve. Open
the shut-off valve. Switch on the ROLLER'S Calc-Control at the rocker switch
(4). Pump decalcifi er into the system. Switch off the ROLLER'S Calc-Control
in time. Do not allow the pump to run dry! Close shut-off valve. Apply decalci-
fi cation solution again if necessary and pump into the system to be decalcifi ed
in the same way. Repeat this process until the system is fi lled. Now circulate
decalcifi cation solution through the system. To increase the decalcifi cation
effect, reverse the fl ow direction at certain intervals by turning the lever (3) with
the pump running. Do not close the screwed lid (1) in order to allow gases
which form during decalcifi cation to escape.
NOTICE NOTICE
In case of heavy foaming, switch off ROLLER'S Calc-Control and wait until the
foam has disappeared. Add water if necessary to reduce foaming. Observe
and follow the specifi cations of the decalcifi er manufacturer.
As soon as the formation of bubbles diminishes, the decalcifi cation process is
fi nished or the decalcifi cation solution has been used up. This can be verifi ed
by checking the pH value. The decalcifi cation solution is used up from a pH
value > 4.
Operate ROLLER'S Calc-Control for a maximum of 2 hours then a break of
half an hour is necessary. The operating temperature may not exceed 50°C.
Switch off ROLLER'S Calc-Control at the rocker switch (4) when the decalci-
fi cation process has fi nished. Wait until the decalcifi cation solution has fl owed
back into the tank from the system. Close the shut-off valve in time so that no
decalcifi cation solution escapes from the tank (2). Add a neutralising liquid or
a neutralising powder to the fl owed back decalcifi cation solution until the pH
value is between 6.5 and 9.5. Dispose of this neutralised decalcifi cation solution
in such a way that it causes no harm to the environment. Repeat this process
until the neutralised decalcifi cation solution has been removed from the system.
Then fl ush the system with clean water. Observe the national regulations.
After decalcifi cation, the tank, pump and hoses of the ROLLER'S Calc-Control
must be fl ushed with a neutralising liquid diluted with water or neutralising
powder dissolved in water. Observe and follow the specifi cations of the neutral-
ising agent manufacturer. The process is ended when the pH value is between
6.5 and 9.5.
NOTICE NOTICE
Danger of frost: If ROLLER'S Calc-Control is exposed to temperatures ≤ 5°C,
the pump body, the tank and the hoses must be completely emptied to avoid
damage. This procedure is also recommended at normal temperatures when
the pump is not used for long periods of time.
4. Maintenance
Notwithstanding the maintenance described below, it is recommended to send
in ROLLER'S Calc-Control to an authorised ROLLER contract customer service
workshop for inspection and periodic testing of electrical devices at least once
a year. In Germany, such periodic testing of electrical devices should be
performed in accordance with DIN VDE 0701-0702 and also prescribed for
mobile electrical equipment according to the accident prevention rules DGUV,
regulation 3 "Electrical Systems and Equipment". In addition, the respective
national safety provisions, rules and regulations valid for the application site
must be considered and observed.
eng
Use a respirator
Use hand protection