PL3500
1
SAFETY REGULATIONS FOR AIRLESS
SPRAYING ______________________________ 4
1.1
Explanation of symbols used _____________________4
1.2
Safety hazards ________________________________4
1.3
Gasoline engine safety__________________________6
1.4
Fueling (gas engine) ___________________________7
2
MAIN AREAS OF APPLICATION ____________ 8
2.1
Application ___________________________________8
2.2
Coating materials ______________________________8
2.3
Glass bead dispenser kits (sold separately) _________8
3
DESCRIPTION OF UNIT ___________________ 9
3.1
Airless process ________________________________9
3.2
Instruction manuals list _________________________9
3.3
Adjusting the handlebars _______________________9
3.4
Handbrake ___________________________________9
3.5
System diagram ______________________________10
3.6
Technical data _______________________________11
4
OPERATION ____________________________ 12
4.1
Setup ______________________________________12
4.2
Starting the engine ___________________________13
4.3
Preparing a new sprayer _______________________13
4.4
Preparing to paint ____________________________14
4.5
Using the stencil gun (PL3500S only) _____________14
4.6
Pressure relief procedure _______________________15
4.7
Operating the front caster ______________________15
4.8
Cleaning a clogged tip _________________________15
4.9
Interruption of work __________________________16
4.10 Handling the high pressure hose ________________16
5
CLEANUP ______________________________ 17
5.1
Special cleanup instructions for use with
flammable solvents ___________________________17
5.2
Cleaning the sprayer __________________________17
5.3
Cleaning the unit from outside __________________17
5.4
Suction filter _________________________________18
5.5
Cleaning the high-pressure filter ________________18
5.6
Cleaning the airless spray gun __________________19
6
SERVICING _____________________________ 19
6.1
General servicing _____________________________19
6.2
High pressure hose ___________________________19
6.3
Basic engine maintenance______________________20
6.4
Typical wear parts ____________________________20
6.5
Troubleshooting _____________________________21
7
REPAIRS _______________________________ 22
7.1
Inlet valve pusher _____________________________22
7.2
Inlet valve ___________________________________22
7.3
Outlet valve _________________________________23
ACCESSORIES _______________________________ 68
SPRAY GUN POSITIONS ______________________ 69
STRIPING TIPS ______________________________ 70
STRIPING TIP CHART _________________________ 72
WARRANTY _________________________________ 73
CONTENTS
3