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Table of Contents
Chapter 1 Safety Rules .................................. 1
1. Electrocution Hazards ..............................................1
2. Tip Over Hazards .........................................................1
3. Fall Hazards ....................................................................4
4. Collision Hazards .........................................................4
5. Damaged Machine Hazards .................................6
6. Fire and Explosion Hazards ...................................6
7. Battery Safety ................................................................6
8. Engine Safety ................................................................6
9. Personal Safety .............................................................7
Chapter 2 Decals ............................................ 8
1. Symbol and Pictorials Definitions .....................8
2. Safety Signs and Locations ................................10
Chapter 3 Safety Systems & Devices ........18
1. List of Safety Systems ............................................18
2. Travel Speed Limit System .................................20
3. Travel Function Limit System ...........................20
Chapter 4 Part Names and Functions ......21
1. Part Names ..................................................................21
2. Upper Controls..........................................................22
3. Lower Controls ..........................................................25
Chapter 5 Workplace Check ......................28
Chapter 6 Pre-operation Checks ...............29
1. Visual Check ................................................................29
2. Function Check .........................................................30
2–1 Preparations for Function Check .................30
2–2 Lower Controls Check ........................................30
2–3 Upper Controls Check ........................................31
2–4 Limited Travel Speed Check ...........................32
2–5 Tilt Warning Check ...............................................32
2–6 Oscillation Axle Checks .....................................32
2–7 Last Check .................................................................33
Chapter 7 Operator Maintenance ............34
1. Storage Method .......................................................34
2. Daily Maintenance ..................................................34
2–1 Refuel the Machine ..............................................34
2–1–1 Diesel Fuel Specifications ................................35
2–2 Check the Hydraulic Oil Level ........................35
2–2–1 Hydraulic Oil Specifications ............................36
2–3 Check the Battery Fluid Level ........................36
2–4 Check the Engine Oil Level .............................37
2–4–1 Engine Oil Specifications .................................37
2–4–2 Engine Oil Viscosity .............................................38
2–5 Check the Cooling System ..............................38
2–5–1 Engine Coolant Specifications ......................38
3. Periodic Maintenance ...........................................39
3–1 Monthly and Annual Inspection ..................39
3–2 Precautions concerning vehicle rust
and corrosion .......................................................39
3–3 Lubrication ...............................................................40
3–3–1 List of Recommended Lubricants ..............40
3–3–2 Lubricate Every 100 Hours or 1 Month ....41
3–4 Change Oil Every 1200 Hours or
12 Months ..............................................................42
3–5 Engine Maintenance ...........................................43
3–5–1 Periodic Maintenance .......................................43
3–5–2 Periodic Maintenance Schedule ..................44
3–5–3 DPF Maintenance ................................................44
3–6 Fuse ..............................................................................45
3–7 Control box ..............................................................45
Chapter 8 Operation....................................46
1. Starting the Engine .................................................46
1–1 Starting from Ground .........................................46
1–2 Starting from Platform .......................................47
2. Stopping the Engine .............................................49
3. Upper Controls (from Platform) ......................49
3–1 Foot Switch ..............................................................50
3–2 Traveling ....................................................................50
3–2–1 Travel Speed Select .............................................51
3–2–2 Forward and Backward .....................................51
3–2–3 Steering .....................................................................52
3–3 Boom Operation ...................................................52
3–3–1 Boom Elevating .....................................................52
3–3–2 Boom Rotating ......................................................53
3–3–3 Boom Telescoping ..............................................53
3–3–4 Fly Jib Elevating ....................................................53
3–4 Platform Rotating Operation .........................53
3–5 Horn Button .............................................................53
3–6 Touch Switch ..........................................................54
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