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HANDICARE 1100 I N S T A L L A T I O N M A N U A L Easy Hinge...
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All rights reserved. No part of this publication may be reproduced and/or published by means of print, photocopy, microfilm or in any other way or form, without prior written permission from the manufacturer. This also applies for the accompanying drawings and diagrams. The manufacturer reserves the right to change parts at any time, without prior or direct notification to the customer.
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CONTENT GO TO THE ANIMATION OF THE EASY HINGE INSTALLATION Page 1 - CONTENT Page 2 - USED TOOLS Page 4 - USED PARTS Page 6 - CUT RAIL Page 8 - CHARGING WIRE Page 10 - SUPPORT Page 12 - JOINT Page 14 - WIRING Page 16 - LOADING STRIP Page 18 - SUPPORTS...
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HINGE USED TOOLS TECHNICAL MANUAL 10 mm 8 mm 44-221Lb-In 5-25Nm 3 mm 4 mm 5 mm min. 30 mm Torx T20 Ph 2 Ph 3 Pz 2 13mm L=200mm HINGE INSTALLATION MANUAL HINGE INSTALLATION MANUAL...
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Only a technician certified for this lift should install this lift (for more detailled information about the required competence see attachment G of the installation manual). General required knowledge can be found in the 1100 Technical Manual. The latest instructions for the lift and instructions for options are available for download at www.handicarepartners.com Ensure that tools are sufficient and in good condition.
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HINGE USED PARTS 1x or 2x AA17302 Warning Hinge Rail Collision Bar Permanant damage may occur to chairlift or rail if NOT installed correctly HINGE INSTALLATION MANUAL HINGE INSTALLATION MANUAL...
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EXPLANATION [2]Check that all the parts are present. The part numbers shown next to the parts are given in the installation manual at the time of installation. [2]Check of alle onderdelen aanwezig zijn. De weergegeven artikelnummers bij de onderdelen komen in de instal- latiemanual terug op het moment dat zij geinstalleerd worden.
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EXPLANATION [3]Measure the distance between the upper floor and the ground floor (diagonally). This is the length L. Check that there is enough space for downstairs(D). [4]If the bottom rail need to be cut{B}, first push back the charge wire inside the rail{A} (see attachment D). [5]Check what configuration you are going to install: Flush footrest landing or Footrest landing above floor.
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HINGE CHARGING WIRE TOP VIEW HINGE INSTALLATION MANUAL HINGE INSTALLATION MANUAL...
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EXPLANATION [6]Deburr the sharp edges on the sawn end {A}. Remove as much debris as possible from the rail {B}. [7]Remove the wrap from the rail. [8]Pull the charging cable out of the back end. [9]Position the joint (half of the lenght in the rail). [6]Ontbraam de scherpe kanten aan de zaagzijde{A}.
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HINGE SUPPORT 10mm HINGE INSTALLATION MANUAL HINGE INSTALLATION MANUAL...
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EXPLANATION [10]Screw the nut on the joint until the joint is secure. Make sure the joint is parallel to the rail. [11]Place the protective mat at the bottom of the stairs {A} and rest the hinged rail part on the stairs and the mat{B}. [12]Pull the charging cable with the measuring tape through the rail (uppest chamber!).
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HINGE JOINT 8 Nm 71 Lb-In 4 mm LAST FIRST STEP AFTER JOINT LAST STEP FOR JOINT SECOND or THIRD HINGE INSTALLATION MANUAL HINGE INSTALLATION MANUAL...
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EXPLANATION [14]Fit the top rail part tight up against the hinged rail part, using the joint{A}. Be carefull: do not pinch the cable. [15]Position both aluminium parts of the rail joint to the rail {A}. Insert the two bolts and secure with the nuts. Ensure that the bolt heads end up on the side of the stairlift facing you {B}.
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HINGE SUPPORT 4x[2x] 0 Nm 5 mm 221 Lb-In 25 Nm 5 mm 4x[2x] 4 mm HINGE INSTALLATION MANUAL HINGE INSTALLATION MANUAL...
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EXPLANATION [18]Adjust the rail so that it sits on the stair noses{A}. Press the brackets against the steps {B}. Secure the brackets in position by tightening the bolts (hand tight){C}.In case the distance between joint and bracket is less than 95 mm, place the lowest bracket on the third step. [19]Tighten the bolts of the brackets securely (25 Nm/221 Lb-In) {A}.
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HINGE WIRING BOTTOM SIDE HINGE INSTALLATION MANUAL HINGE INSTALLATION MANUAL...
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EXPLANATION [21]Cut off the charging cable 20 cm longer than the rail{A}. Make the wires of the cable ready to connect{B}. [22]Fit the connectors to the strip. [23]Check that the correct charger has been supplied. Cut off the wires close to the connectors. Connect the two charger wires to the earth wires on the top end of the rail (not at the hinged rail side!).
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HINGE LOADING STRIP HINGE INSTALLATION MANUAL HINGE INSTALLATION MANUAL...
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EXPLANATION [25]Align, from the top of the rail, the charging strip along the side of the profile, in the groove (wall side) in the rail {B}. Straighten the coiled strip. [26]Slide the charging strip into place along the entire rail {A}, and cut off any excess at the end {B}. Check that the strip is placed correct along the entire rail {C}.
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HINGE ENDSTOP BOTTOM SIDE HINGE INSTALLATION MANUAL HINGE INSTALLATION MANUAL...
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EXPLANATION [29]Fit the connectors to the strip. [30]Connect both wires of the charging cable to the earth wires. [31]Connect both wires of the charging cable to the charging strip (RED on the bottom side of the rail), by squeez- ing the connectors. [32]Slide the charging strip into the groove of the rail.
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HINGE FIXATION 71 Lb-In 8 Nm 4 mm 0 Nm 3 mm HINGE INSTALLATION MANUAL HINGE INSTALLATION MANUAL...
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EXPLANATION [34]Secure the end stop to the rail (aligned precisely with the rail end){A}. Tighten the bolts securely(8 Nm/71 lb-in){B}. [35]Slide the limit actuator into the rail, up against the end stop (slanting sides at the top!) {A}. Fit the circlip over the limit actuator {B}.
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HINGE FINISH STRINGER 6.3x45(3x) 170 mm 6.7 inch 160 mm 6.3 inch OBSTACLE 4x[1x] 2.25 <90 CLICK! HINGE INSTALLATION MANUAL HINGE INSTALLATION MANUAL...
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EXPLANATION [38]Achieve a minimum 45 mm( ) clearance between the rail and the stairs{A}. Next, position the rail in 1.77 inch relation to the wall/stringer/obstacle{B}. The minimum allowable clearance from the wall or obstacle is 170 mm( ). From stringer is 160 mm( inch 6.3 inch [39]Secure the brackets in position using 1 screw (for wooden stairs) or rawl plug/screw (for concrete/stone stairs).
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HINGE CHARGER SERVICING min. 50 lux cable length maximum 6 ft UK ONLY Note: all mains wiring/electrical connection must comply with the standards in force at the time of installation and with section 4.3 of EN60204/1 and also with the requirements SERVICING of NEC and ANSI/NFPA70.
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EXPLANATION [42]Attach the charger to the wall and connect to the electricity supply. All mains wiring must comply with the standards in force at the time of installation. [43]Check the charger output on the rail. After fig. 43 follow the normal installation procedure (go to page 20 of the installation manual). After page 58 of the installation manual, continue: [44]Remove the cutout from the back cover.
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HINGE COLLISION LEFT CONFIGURATION RIGHT CONFIGURATION LEFT CONFIGURATION RIGHT CONFIGURATION 31 Lb-In 31 Lb-In 3,5 Nm 3,5 Nm Tx20 Tx20 HINGE INSTALLATION MANUAL...
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EXPLANATION [45]Remove the tag{A}. Install the hinge bracket{B}. Warning : Hinge collision Bar MUST be installed. If NOT installed correctly, permanent damage may occur to chairlift or rail and may cause injury to the user. [46]Fasten the hinge bracket [3,5 Nm | 31 Lb-In]. [45]Verwijder het label {A}.
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HINGE CHECK CONTINUE INSTALLATION GO TO PAGE 60 ( g. 8.1) OF THE INSTALLATION MANUAL AFTER PAGE 70 OF THE INSTALLATION MANUAL , CONTINUE CONTINUE INSTALLATION GO TO PAGE 72 ( g. 10.1) OF THE INSTALLATION MANUAL CLICK! TOK! HINGE INSTALLATION MANUAL HINGE INSTALLATION MANUAL...
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EXPLANATION After fig. 46 follow the normal installation procedure (go to page 60 of the installation manual). After page 70 of the installation manual, continue: [47]Check if the chair does not hit the hinged rail part. [48]Check if the lift is stopping when the hinged rail is folded. [49]Check if the rail is not hitting the floor in unfolded position.
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RAIL CUTTING (mm) [1]Measure the distance between the landingfloor and [1]Meet als eerste de afstand tussen de verdiepings- the ground floor (diagonal) = L vloer en de begane grond (diagonaal) = L [2]Verify the related cut-out dimension C in the table [2]Lees de samenhangende zaagmaat C uit de tabel [3]Saw the rail part: 4700 mm - L - C [3]Zaag het raildeel op 4700 mm - L - C...
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RAIL CUTTING (inch) [1]At First measure the distance between the landingfloor and the ground floor (diagonal) = L [2]Verify the related cut-out dimension C in the table [3]Saw the rail part: 185 inch - L - C Flush footrest landing Footrest landing above floor inch Ф...
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3 RAILPARTS L >4450 mm (L >4370 mm{footrest landing above floor}): 3 railparts will be needed. L >4450 mm (L >4370 mm{footrest landing above floor}): 3 raildelen zijn nodig. L >4450 mm (L >4370 mm{footrest landing above floor}), se necesitarán 3 piezas del riel. L >4450 mm (L >4370 mm{footrest landing above floor}): es werden 3 Schienenteile benötigt.
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RAIL CUTTING ON BOTH ENDS(mm) Saw the rail parts of equal length. Zaag de raildelen even lang. Be sure of the correct orientation of the rail parts because Zorg voor een juiste oriëntatie van de raildelen i.v.m. of possible color difference. kleurverschil.
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RAIL CUTTING ON BOTH ENDS(inch) Saw the rail parts of equal length. Be sure of the correct orientation of the rail parts because of possible No lift shall be installed to color difference. operate on a greater incline than 45 deg as measured on the mean.
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CUTTING BOTTOM RAIL Overview of how far the loom has to be pushed Length in cm Hingepart length (L) Too push (P) Hingepart length (L) Too push (P) Hingepart length (L) Too push (P) HINGE INSTALLATION MANUAL...
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Handicare Stairlifts B.V. Handicare Montascale Newtonstraat 35 Via Chiaviche 17 1704 SB Heerhugowaard 46020 Pegognaga (MN) The Netherlands Italy T +39 (0)376 143 3516 T +31 (0)72 576 88 88 Montascala@handicare.com traplift@handicare.com Handicare USA Handicare Accessibility Ltd. Inc. 10888 Metro Court 82 First Avenue, St.