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SAMES KREMLIN 65F260 Documentation

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TRANSLATION FROM THE ORIGINAL MANUAL
IMPORTANT : Before assembly and start-up, please read and clearly understand all the documents relating
THE PICTURES AND DRAWINGS ARE NON CONTRACTUAL. WE RESERVE THE RIGHT TO MAKE CHANGES WITHOUT PRIOR NOTICE.
DOCUMENTATION
PUMP 65F260
AIRLESS
Manual : 582.010.110-UK - 2403
Date: 12/03/24
Supersede : 04/08/22
Modif.: Update
to this equipment (professional use only).
SAMES KREMLIN SAS
13, chemin de Malacher
l
38 240 - MEYLAN - France
: 33 (0)4 76 41 60 60
www.sames-kremlin.com

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  • Page 1 DOCUMENTATION PUMP 65F260 AIRLESS Manual : 582.010.110-UK - 2403 Date: 12/03/24 Supersede : 04/08/22 Modif.: Update TRANSLATION FROM THE ORIGINAL MANUAL IMPORTANT : Before assembly and start-up, please read and clearly understand all the documents relating to this equipment (professional use only).
  • Page 2 EU DECLARATION OF CONFORMITY The manufacturer herewith declares that the equipment is in conformity with the relevant Union harmonization legislation. Equipment type FLOWMAX AIRLESS PUMP 65F260 The relevant technical documentation was compiled as specified in annex VII, part B. The essential health and safety requirements mentioned in the Directive 2006/42/CE on 2006/42/CE Machinery have been applied.
  • Page 3 DocuSign Envelope ID: 31DAA845-2792-4111-A9C1-127613D00B1B Le Fabricant déclare que le matériel désigné ci-après est conforme à la législation d’harmonisation de l’Union applicable suivante/ Der Hersteller erklärt, dass das nachfolgend bezeichnete Material den folgenden anwendbaren Harmonisierungsrechtsvorschriften der Union entspricht / El fabricante declara que el equipo designado a continuación es conforme con la siguiente legislación de armonización de la UE aplicable / Il fabbricante dichiara che l’attrezzatura designata di seguito è...
  • Page 4 UK DECLARATION OF CONFORMITY The manufacturer herewith declares that the equipment is in conformity with the UK statutory requirements. Equipment type FLOWMAX AIRLESS PUMP 65F260 The relevant technical documentation was compiled as specified in annex VII, part B. The essential health and safety requirements mentioned in Supply of Machinery 2008 No.
  • Page 5 DocuSign Envelope ID: 31DAA845-2792-4111-A9C1-127613D00B1B Le Fabricant déclare que le matériel désigné ci-après est conforme à la législation des normes désignées du Royaume-Uni suivante/ Der Hersteller erklärt, dass das nachfolgend bezeichnete Material mit den folgenden Rechtsvorschriften für bezeichnete Normen des Vereinigten Königreichs übereinstimmt/ El fabricante declara que el equipo designado a continuación se ajusta a la siguiente legislación de normas designadas del Reino Unido/ Il fabbricante dichiara che l’attrezzatura designata di seguito è...
  • Page 6 (professional use only). THE PICTURES AND DRAWINGS ARE NON CONTRACTUAL. WE RESERVE THE RIGHT TO MAKE CHANGES WITHOUT PRIOR NOTICE. SAMES KREMLIN SAS 13, chemin de Malacher 38 240 - MEYLAN - France : 33 (0)4 76 41 60 60 ...
  • Page 7 Current legislation requires that an air relief valve be fitted in the air supply circuit to the air motor to prevent over pressurisation. This safety feature,ensures that it is not possible to supply the air motor with excessive air pressure that may cause injury. SAMES KREMLIN - 1 - N° : 578.001.130-UK-1804...
  • Page 8 FIRE - EXPLOSION - SPARKS - STATIC ELECTRICITY HAZARDS A poor earth connection, inadequate ventilation, sparks or static electricity can cause an explosion or fire. to avoid these risks when using or servicing SAMES KREMLIN equipment, the following safety procedures must be followed : •...
  • Page 9 He shall determine the risks of immediate reactions or pursuant to repeated exposures of the staff, SAMES KREMLIN shall not be liable for physical injuries, direct or indirect material damages caused by the use of chemicals. SAMES KREMLIN - 3 - N°...
  • Page 10 • The materials to be painted must also be grounded. All the materials situated in the working area shall be grounded. SAMES KREMLIN - 4 - N° : 578.001.130-UK-1804...
  • Page 11 Please act in accordance with local rules and do not dispose of old equipment with household wastes. A correct disposal of old equipment will help prevent negative consequences for the environment and health. SAMES KREMLIN - 5 - N° : 578.001.130-UK-1804...
  • Page 12 (professional use only). THE PICTURES AND DRAWINGS ARE NOT CONTRACTUAL. WE RESERVE THE RIGHT TO MAKE CHANGES WITHOUT PRIOR NOTICE. SAMES KREMLIN SAS 13, chemin de Malacher 38 240 - MEYLAN - France : 33 (0)4 76 41 60 60 ...
  • Page 13 The pump is manufactured under the ATEX agreement and can not be modified. SAMES KREMLIN will not be held responsible for any failure to comply with that instruction.  FLUID MOTOR OR AIR MOTOR REPLACEMENT (REFER TO DOC. 573.407.050 &...
  • Page 14 When reassemblying, make sure the two seals (13) are installed. Lubricate them. Lubricate the inside of the cylinder (grease, type A1) and the tappings to prevent from damaging the mobile packing (grease, type A2) (refer to assembly instructions §). SAMES KREMLIN - 2 - N° : 578.156.110-UK-2208...
  • Page 15 By means of the 2 wrenches, to separate the piston (22) from the motor rod (40M) by using the flats on the motor rod and those on the base of the piston. SAMES KREMLIN - 3 - N° : 578.156.110-UK-2208...
  • Page 16 Remove the o-ring seals (8 & 24) which are on the suction flange. Assembly Place the seal (27a/27b) in the exhaust flange (20) after having lubricated it. 27a / 27b  Comply with the seal (27a/27b) installation order. SAMES KREMLIN - 4 - N° : 578.156.110-UK-2208...
  • Page 17 Separate the suction bearing (3) from the motor by removing the screws (9). Slide, then put aside the bellows-skirt-flange assembly. Remove the bellows flange (4) to take off the upper part of the bellows. Dismount the skirt (6). SAMES KREMLIN - 5 - N° : 578.156.110-UK-2208...
  • Page 18 Orientate it and tighten it on the air motor base by means of the 3 screws (9). Nota :To make easier the assembly, you can remove one of the 3 pump tie-rods (7). Couple the fluid sub-assembly (B) with the suction sub-assembly (A). 11&12 SAMES KREMLIN - 6 - N° : 578.156.110-UK-2208...
  • Page 19 Under normal operating and servicing conditions, with standard filled material not including foreign matters or chemically aggressive, the average working life can be estimated as : 1 million strokes for the tightness seals. 10 millions strokes for the bellows. SAMES KREMLIN - 7 - N° : 578.156.110-UK-2208...
  • Page 20 ASSEMBLY INSTRUCTIONS 27a / 27b 23a / 23b 27a / 27b SAMES KREMLIN - 8 - N° : 578.156.110-UK-2208...
  • Page 21 Grease box (450 g / 0.99 lb) Anti-seize grease 560.420.005 Medium strength Loctite 5772 (50 ml / 0.013 US gal) 554.180.015 Aneorobic Pipe sealant Low strength Loctite 222 (50 ml / 0.013 US gal) 554.180.010 - Aneorobic Adhesive SAMES KREMLIN - 9 - N° : 578.156.110-UK-2208...
  • Page 22 Pièces de rechange Ind. / Pos. 16 Spare parts list Date/Datum/Fecha : 05/08/22 Ersatzteilliste Annule/Cancels/ Piezas de repuesto Ersetzt/Anula : 30/11/18 POMPE FLOWMAX® AIRLESS®, FLOWMAX® AIRLESS PUMP, modèle 65F260 model 65F260 FLOWMAX® AIRLESS PUMPE, BOMBA FLOWMAX® AIRLESS, Modell 65F260 tipo 65F260...
  • Page 23 *45 149 591 400  Crépine avec manchon  Strainer with sleeve  Siebkorb mit Buchse  Piña con manguito POMPE SUR CHARIOT, CART MOUNTED PUMP, modèle 65F260 model 65F260 PUMPE 65F260 FAHRBAR BOMBA 65F260 SOBRE CARRETILLA 151.881.700 Désignation Description Bezeichnung Denominación Qté - 151 881 600 Pompe murale avec...
  • Page 24 N S : Denotes parts are not serviceable. * Bezeichnete Teile sind empfohlene Ersatzteile. N S : Bezeichnete Teile gibt es nicht einzeln, sondern nur * Piezas de mantenimiento preventivas. komplett . N S : no suministrado. SAMES KREMLIN Doc. / Dok. : 573.407.050...
  • Page 25 ACCESSOIRES - ACCESSORIES - ZUBEHÖR - ACCESORIOS Désignation Description Bezeichnung Denominación Qté 53 051 881 459 Flamme : outillage pour Piston rod starter tool Konus zur Montage der Herramienta para montage garniture Packung montar guarnición SAMES KREMLIN Doc. / Dok. : 573.407.050...
  • Page 26 Doc. 573.408.050 Modif. / Änderung : Pièces de rechange # 044 630 400  NC Spare parts list Date/Datum/Fecha : 19/12/18 (ind. 9a / Pos. 9a) Ersatzteilliste + # 144 630 720 Annule/Cancels/ Piezas de repuesto Ersetzt/Anula : 18/08/16 (ind. 9b / Pos. 9b) MOTEUR A AIR, modèle 8000-4_2 AIR MOTOR, model 8000-4_2 LUFTMOTOR, Modell 8000-4_2 MOTOR DE AIRE, tipo 8000-4_2...
  • Page 27 R 8 bis (x 10) tipo R 8 bis (x 10) 49 046 258 006 Bague de guidage (fond Bushing guide Führungsbuchse (oberer Anillo de dirección supérieur) (upper support) Zylinderflansch) (fondo superior) SAMES KREMLIN Doc. / Dok. : 573.408.050...
  • Page 28 Nota : Las bombas cuyo número de serie es > a 17 K 1146 tienen el bloque inversor # 144.630.720. Montar el índ. 2 (anillo guía del bloque inversor) sólo si su bloque tiene un R. SAMES KREMLIN Doc. / Dok. : 573.408.050...
  • Page 29 Doc. 573.087.040 Modif. / Änderung : Pièces de rechange Mise à jour / Update / Aktualisierung Spare parts list Date/Datum/Fecha : 11/05/17 / Actualización Ersatzteilliste + 144.630.720 Annule/Cancels/ Piezas de repuesto Ersetzt/Anula : 03/06/14 BLOC INVERSEUR REVERSING-BLOCK UMSTEUERBLOCK BLOQUE INVERSOR NC / NS BLOC INVERSEUR DROIT RIGHT REVERSING-BLOCK...
  • Page 30 12(x3), 14, 15) * 144 630 425 Pochette de Servicing kit - bases Servicekit - Ventil Bolsa de maintenance glaces (ind. 7, 8) (Pos. 7, 8) mantenimiento (ind. 7, 8) - espejos (índ. 7, 8) SAMES KREMLIN Doc. / Dok. : 573.087.040...
  • Page 31 Hinweis: Die Pos. 2 (Führungsbuchse des Umsteuerblocks) nur am Umsteuerblock mit R Markierung montieren. Nota : Montar el índ. 2 (anillo guía del bloque inversor) sólo si su bloque inversor tiene un R. SAMES KREMLIN Doc. / Dok. : 573.087.040...
  • Page 32 Doc. 573.409.050 Modif. / Änderung : Pièces de rechange + # 144 020 691, # 144 020 692 Spare parts list Date/Datum/Fecha : 09/02/21 Ersatzteilliste Annule/Cancels/ Piezas de repuesto Ersetzt/Anula : 26/11/18 HYDRAULIQUE FLOWMAX®, FLOWMAX® FLUID SECTION, modèle F260 model F260 FLOWMAX®...
  • Page 33 Ind. A Ind. B 27a / 27b 23a / 23b SAMES KREMLIN Doc. / Dok. : 573.409.050...
  • Page 34 26 933 151 601 Vis CHc M 8x60 Screw, Schraube M 8x60 Tornillo, model CHc M 8x60 tipo CHc M 8x60 *29 144 020 620 Clapet de refoulement Exhaust valve Druckventil Válvula de expulsión SAMES KREMLIN Doc. / Dok. : 573.409.050...
  • Page 35 Kolbendichtung (PU) Junta de eje (Polyurethane) (Poliuretano) 50 044 990 046 Rondelle de calage Adjustment block Höenpassung Cuña de ajuste 51 044 990 047 Rondelle de calage Adjustment block Höenpassung Cuña de ajuste SAMES KREMLIN Doc. / Dok. : 573.409.050...
  • Page 36 MONTAGE DES JOINTS - ASSEMBLY OF THE SEALS MONTAGE DER DICHTUNGEN - MONTAJE DE LAS JUNTAS Ind. 27a Ind. 23a Mod. F260 avec joints GT / with GT seals / mit GT Dichtung / con juntas GT SAMES KREMLIN Doc. / Dok. : 573.409.050...
  • Page 37 ACCESSOIRES - ACCESSORIES - ZUBEHÖR - ACCESORIOS Désignation Description Bezeichnung Denominación Qté 53 051 881 459 Flamme : outillage pour Piston rod starter tool Konus zur Montage der Herramienta para montar montage garniture Packung guarnición SAMES KREMLIN Doc. / Dok. : 573.409.050...
  • Page 38 N S : Denotes parts are not serviceable. * Bezeichnete Teile sind empfohlene Ersatzteile. N S : Bezeichnete Teile gibt nicht einzeln, sondern nur * Piezas de mantenimiento preventivas. komplett . N S : no suministrado. SAMES KREMLIN Doc. / Dok. : 573.409.050...
  • Page 39 Doc. 573.327.050 Modif. / Änderung : Mise à jour Pièces de rechange / Update / Aktualisierung Spare parts list Date/Datum/Fecha : 15/11/18 / Actualización Ersatzteilliste Annule/Cancels/ Piezas de repuesto Ersetzt/Anula : 10/10/11 FILTRE PRODUIT HP, modèle 3/4 inox HP FLUID FILTER, model 3/4 stainless steel HP MATERIALFILTER, Modell 3/4 Edelstahl FILTRO PRODUCTO AP, tipo 3/4 inox Ind.
  • Page 40 17 049 030 018 Clé de démontage Wrench Schlüssel Llave de desmontaje * Pièces de maintenance préconisées. * Preceding the index number denotes a suggested spare part. * Bezeichnete Teile sind empfohlene Ersatzteile. * Piezas de mantenimiento preventivas. SAMES KREMLIN Doc. / Dok. 573.327.050...
  • Page 41 Sieb Nr. 20 (510 µ) Tamiz n° 20 (510 µ) - 000 161 030 Tamis n° 30 (750 µ) Screen n° 30 (750 µ) Sieb Nr. 30 (750 µ) Tamiz n° 30 (750 µ) SAMES KREMLIN Doc. / Dok. 573.327.050...
  • Page 42 Bezeichnung Denominación Qté - 155 190 105 Support filtre avec vis, Mounting bracket with Filterhalterung mit Soporte filtro con tornillos, rondelles et écrous screws, washers and Schrauben, Scheiben arandelas y tuercas nuts und Muttern SAMES KREMLIN Doc. / Dok. 573.327.050...
  • Page 43 (professional use only). THE PICTURES AND DRAWINGS ARE NON CONTRACTUAL. WE RESERVE THE RIGHT TO MAKE CHANGES WITHOUT PRIOR NOTICE. SAMES KREMLIN SAS 13, chemin de Malacher 38 240 - MEYLAN - France  : 33 (0)4 76 41 60 60 www.sames-kremlin.com...
  • Page 44 Comply with the usual instructions of spray gun servicing (refer to spray gun manual).  FILTER If the pump is equipped with a filter at the fluid outlet, comply with the usual instructions of filter servicing (refer to filter manual). SAMES KREMLIN - 1 - N° : 578.030.110-UK-1810...
  • Page 45 (professional use only). THE PICTURES AND DRAWINGS ARE NON CONTRACTUAL. WE RESERVE THE RIGHT TO MAKE CHANGES WITHOUT PRIOR NOTICE. SAMES KREMLIN SAS 13, chemin de Malacher 38 240 - MEYLAN - France  : 33 (0)4 76 41 60 60 www.sames-kremlin.com...
  • Page 46 On FLOWMAX  pump, leakage of fluid at the Check bellow. bottom of the air motor. Spraying trouble. Refer to spray gun manual. Decrease of material flow. Refer to filter instruction manual. SAMES KREMLIN - 1 - N° : 578.029.110-UK-1810...
  • Page 47 (professional use only). THE PICTURES AND DRAWINGS ARE NON CONTRACTUAL. WE RESERVE THE RIGHT TO MAKE CHANGES WITHOUT PRIOR NOTICE. SAMES KREMLIN SAS 13, chemin de Malacher 38 240 - MEYLAN - France  : 33 (0)4 76 41 60 60 www.sames-kremlin.com...
  • Page 48 (E) x the pump ratio.  To adjust the fluid flow rate, turn the regulator knob (D) (pantone 382 colour knob) (Gauge E). The pumps are intensive™ ones or FLOWMAX ® ones (with bellow). SAMES KREMLIN - 1 - N° : 578.029.120-UK-1810...
  • Page 49 Protective clothing (gloves, protective masks, glasses, hearing protective earplug, protective clothing) should be worn to comply with the recommendations. The working area must be correctly ventilated. 2-1 PUMP SUPPLIED IN SUCTION STANDARD INTENSIVE™ PUMP FLOWMAX ® AIRLESS PUMP SAMES KREMLIN - 2 - N° : 578.029.120-UK-1810...
  • Page 50 Wetting-cup (only for intensive™ pump) (For specific installation, please contact your SAMES KREMLIN representative). Nota : If the pump is equipped with an accumulator filter (M), the filter is supplied with a screen n° 12 (filtration size : 280 µ or 55 mesh). The screen is recommended for the use of an AIRLESS gun fitted with a nozzle model 20.
  • Page 51 FLOWMAX ® fluid section) is shut : it would damage the bellows.  Do not install a material regulator on the supply circuit or any arrangement that could perform as a non-return valve. SAMES KREMLIN - 4 - N° : 578.029.120-UK-1810...
  • Page 52 A relief-valve (setting : 6.5 bar / 94 psi) is fitted on the pump air motor - thus protecting this one from an overpressure which could damage it. SAMES KREMLIN - 5 - N° : 578.029.120-UK-1810...
  • Page 53 (professional use only). THE PICTURES AND DRAWINGS ARE NON CONTRACTUAL. WE RESERVE THE RIGHT TO MAKE CHANGES WITHOUT PRIOR NOTICE. SAMES KREMLIN SAS 13, chemin de Malacher 38 240 - MEYLAN - France : 33 (0)4 76 41 60 60 ...
  • Page 54 Spraying semi-fluids materials (anticorrosion material, glue)  Circulating  Airless Airless Flowmax Flowmax Pump Pump 40F260 65F260 2. TECHNICAL FEATURES  FEATURES - PUMP, MODEL 40F260 Motor model ......5000-4_2 Air motor stroke 100 mm 4" Body pump model ......F260 Air motor section 490 cm2 75.95 sq.in...
  • Page 55  FEATURES - PUMP, MODEL 65F260 Motor model .......8000-4_2 Air motor stroke 100 mm 4" Body pump model .....F260 Air motor section 804 cm2 125 sq.in Theorical pressure ratio .....65/1 Fluid section 12 cm2 1.9 sq.in Delivery per cycle 240 cm3 8.5 oz...
  • Page 56 Ind. " 1460 57.5 1165 45.86 28.54 15.35 1120 44.1 20.07 Ø 300 Ø 11.8 -13/16 20.86 16.30  DIMENSIONS OF THE PUMP, MODEL 65F260 Ind. " Ind. " Ind. " 1480 58.27 1165 45.86 28.54 15.35 1160 45.67 22.64 Ø...
  • Page 57 1.38 0.67 0.59 7 x 15 0.27 x 0.59 Ø 11 Ø 0.43 - 7/16 Ø 22 Ø 0.87 - 7/8 Ø 11 Ø 0.43 - 7/16 0.71 Front view Above view SAMES KREMLIN - 4 - N° : 578.018.120-UK-2403...
  • Page 58 Maximum air supply pressure of the pump motor SERIE / SERIAL Number given by Sames. The two first numbers indicate the manufacturing year.  TEMPERATURE CLASS - PUMPS, MODEL 40F260 & 65F260 Temperature class Maximum surface temperature 100° C / 212°F SAMES KREMLIN - 5 - N°...
  • Page 59 The 1 m / 39.37" distance can be modified if the analysis conducted by the user requires it. NB: Choose the appropriate pump to ensure that the working pressure supplied is suitable for the selected gun. SAMES KREMLIN - 6 - N° : 578.018.120-UK-2403...