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5 ASSEMBLY
5.1
8
Assembly
501576-01
501577-01
Preliminary work
–
Remove the front fender (see repair manual).
–
Raise the motorcycle using a work stand (see repair manual).
–
Remove the fork legs (see repair manual).
–
Remove the lower triple clamp (see repair manual).
Preassembly of upper triple clamp
–
8
Remove screws
along with handlebar supports
the original triple clamp.
–
Position handlebar supports
B
or
on upper triple clamp
Info
Mount the left and right handlebar supports in the
same position.
–
Mount and tighten screws
Guideline
Screw, handle-
M10x40
bar support
–
3
Steering head screw
ded) are only used on KTM 890 DUKE models. On KTM
790 DUKE models the originals are mounted.
Preassembly of lower triple clamp
–
Remove lower steering head bearing
triple clamp.
–
Mount lower steering head bearing
2
clamp
(included).
Final steps
–
Install the lower triple clamp (see repair manual).
–
Install the front fender (see repair manual).
–
Check steering head bearing play (see repair manual).
–
Remove the motorcycle from the work stand (see repair
manual).
–
Adjust the headlight range of the headlight (see repair
manual).
9
9
A
in required position
1
(included).
8
.
40 Nm (29.5 lbf ft)
Loctite
®
243™
4
and thrust washer
(both inclu-
bk
from the original
bk
on bottom triple
from
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