Witter SZ14 Notice De Montage

MATERIALS
A 1 Cross Bar Traverse
B 2 Bushes
D 1 Spreader Plate
E 1 Spreader Plate
F 4 M10 x 25 x 1.5 Bolts, Nuts, Lock Washers, and Plain Washers
G 2 M10 x 35 x 1.5 Bolts, Nuts, Lock Washers
G1 2 M10 x 35 x 1.5 Bolts, Nuts, Lock Washers
H 2 M10 x 25 x 1.5 Bolts, Nuts, Lock Washers, and Plain Washers
J 2 M10 x 80 x 1.5 Bolts, Nuts, and Lock Washers
K 2 M12 x 100 x 1.75 Bolts, and Nyloc Nuts (Grade 10.9)
L 1 Electrical Plate
M 2 Neck Spacers
ZF 1 Tow ball neck (ZF2030A) with European facing to 94/20/EC A50-1
CB 2 M16 x 50mm Coupling Bolts, Nuts, Lock Washers
FITTING
1. Remove the rear plastic boot plinth (4 clips), and each internal boot side trim (5 clips each)
2. Loosen the nearside plastic wheel arch cover (11 clips, 1 screw)
3. Lower exhaust silencer by detaching from its three rubber supports and remove heat shield from vehicle floor
4. Locate dimples on nearside boot floor and drill out to 19mm, through boot floor only, for fasteners (J)
5. Position Spreader Plate (E) over drilled holes, mark out remaining hole positions on boot floor and sidewall
6. Drill marked holes for fasteners (F) in the boot floor, and (H) in the boot side wall, to 11mm
7. Locate dimples on offside boot floor and drill out to 11mm for fasteners (G)
8. Position Spreader Plate (D) over drilled holes, mark out remaining hole positions on boot floor
9. Drill marked holes for fasteners (F) and (G1) to 11mm
10. Remove all sound deadening material in the area of Spreader Plates (D) and (E) and treat all drilled holes with rust
preventative
11. Carefully insert Bushes (B) through 19mm holes into chassis rail
12. Loosely assemble Spreader Plate (E) to boot floor, using fasteners (J), (F) and (H). Fit nuts and washers to (F) and (H).
13. Assemble Spreader Plate (D) to boot floor, using fasteners (F).
14. Modify heat shield to allow refitting by either flattening the half covered by Cross Bar (A) so that it can be sandwiched
between the Cross Bar and the underside of the vehicle, or shortening, to allow 10mm of heat shield to be sandwiched
between the Cross Bar and the underside of the vehicle.
15. Refit the exhaust heat shield to its forward most mountings.
16. Assemble Cross Bar (A) to underside of vehicle using fasteners (G), (G1) and nuts and washers (J), taking care to
captivate the heat shield between the Cross Bar and underside of the vehicle. Note: The Cross Bar must fit directly to
the chassis face (i.e. Above the two fuel pipes. Relocate the pipes if too close to the forward most fastener (J))
17. Assemble Neck (ZF) and Electrical Plate (L) to Cross Bar (A) using Spacers (M) and fasteners (K)
18. Fully tighten all fasteners.
19. Refit the nearside wheel arch and internal boot trim. (Modify if necessary to clear Spreader Plates (D) and (E)).
Note:
When not towing the towbar Neck (ZF) must be removed to prevent obscuration of the vehicle fog light.
This towbar must be used with either a Witter Towball (part number Z11) or Class A50-1 or A50-X towball dimensionally
Conforming to A50-1 with a 'D' and 'S' value greater than or equal to that of the towbar.
Please refer to the vehicle specification for the trailer weight and nose limits, which must be observed.
Recommended torque settings:
M12 Grade 10.9 – 139Nm
Fitting
Instructions
M8 - 27Nm, M10 - 53 Nm, M12 - 95 Nm, M14 - 150 Nm, M16 - 214 Nm
TOWBAR
SZ14
For Suzuki Swift