Witter SZ19U Instructions De Montage

Fitting
Instructions
MATERIALS
A 1 Cross Bar
B 1 Bracket
C 1 Bracket
D 1 Side Bracket
E 1 Side Bracket
F 4 M10 x 30 x 1.5 Bolts, Lock Washers, Flat Washers (Dia.30), M10 Witter Cage Nuts & Retainers
G 6 M8 x 1.25 pitch Nuts, Lock Washers, and Flat Washers
H 2 M10 x 30 x 1.5 Bolts, Flat Washers (Dia.30), and Serrated Flange Nuts
J 6 M10 x 30 x 1.5 Bolts, and Serrated Flange Nuts
ZE 1 Electrical Plate
ZX 1 2030 Series Neck Kit
SCP 1 Safety Chain Plate
BC 4 M10 Bolt Caps
FITTING
Remove the bumper. (2 wheel arch clips, 4 clips along bottom edge, 1 screw at each bumper tip, 2 screws on the top
1.
edge of bumper in the boot opening)
Remove the plastic bumper beam. (3 nuts each end)
2.
Remove completely each plastic wheel arch cover. (Numerous plastic clips)
3.
In the side of each chassis rail there are three Dia. 4mm holes used by the wheel arch cover clips. Drill out the centre
4.
hole in each chassis rail to a diameter of 15mm, and treat with a suitable rust preventative/paint. Note: It may be
required to remover the rear wheels to gain access for drilling.
Pre-assemble the Witter Cage Nuts to each Bracket (B & C) using Cage Nut Fitting Instructions provided.
5.
Insert Brackets (B & C) into each chassis rail and loosely secure using fasteners (F), through the base of each chassis
6.
rail, and the enlarged hole in each chassis rail side.
Assemble Side Arms (D & E) to vehicle rear panel, ensuring the protruding portion of Brackets (B & C) extend through
7.
the rectangular hole. Loosely secure using fasteners (G).
Attach (D & E) to the protruding portion of Brackets (B & C) using fasteners (H).
8.
Loosely assemble Cross Bar (A) to each Side Arm using fasteners (J).
9.
10. Assemble the chosen Neck Kit (ZX), Electrical Plate (ZE) and Safety Chain Plate (SCP) to Cross Bar (A), using Neck
kit fasteners.
11. Fully Tighten all fasteners
Use Bolt Caps (BC) to cover the visible heads of the Neck Bolts.
12.
Refit each wheel arch cover, drilling out the redundant clip holes to clear the bolt heads (F) as required.
13.
14. Cut the bottom edge of the bumper as shown below, and refit to vehicle.
Recommended torque settings:
Grade 8.8 bolts: M8 - 24Nm, M10 - 52 Nm, M12 - 80 Nm, M14 - 130 Nm, M16 - 200 Nm
Grade 10.9: M12 – 120Nm, M10 – 70Nm M8- 35Nm
W0001SZ19U-FIT$011106060000-Ä
W0001SZ19U-FIT$011106060000
TOWBAR
For Suzuki Swift 2010-
(Clear section in
of rear light clusters)
SZ19U
For use with
2030 series
neck kits