Table des Matières
Publicité
ENGLISH
GENERAL INFORMATION
1.
Correct mounting of sectional doors is an essential requirement for
reliable and long-term operation of the doors.
The installation manual contains the description & procedures and
their recommended sequence while mounting the doors.
All requirements and procedures concerning door mounting must
be strictly observed.
The contents of this document cannot serve as a basis for legal claims.
reserves the right to make amendments and addi-
Alutech/Günther
tions to improve the sectional door design and installation proce-
dures.
SAFETY MEASURES
2.
Mounting of doors must be performed by qualified installers only.
The installers must have knowledge of door design and technologi-
cal stages of installation procedures by preferably passing through
a training pro-gramme and understanding of the safety measures
and compliance with and HSE requirements.
REQUIREMENTS FOR OPENINGS
3.
Openings prepared for door mounting must meet the following re-
Ru
quirements:
•
the openings must be of square or rectangular shapes.
•
the opening surfaces must be plane and smooth to affix the door
frame;
•
En
the deviation of walls, lintel and ceiling from vertical and horizon-
tal lines accordingly must not exceed 1,5 mm per meter and must
be not more than 5mm in the overall width or height;
•
there must be enough room for door mounting, free of building
obstructions, heating pipes, ventilation, etc.
De
RULES FOR MOUNTING OF DOOR
4.
FRAME AND TRACKING SYSTEM
•
Door frame must be fixed symmetrically to the vertical axis of an
Fr
opening;
•
Vertical door frame profiles must be fixed vertically;
•
Vertical door frame profiles must abut flush with walls. Gaps up
to 5mm are acceptable, but they must be packed flush by strips
behind the fixing points;
Čz
•
Diagonals measured at the end points of horizontal track profiles
must not exceed 2 mm;
•
A door must be securely fixed for safe operating and resistance to
wind loading movement
Pl
Type of fixings are described below based on the material construc-
tion of the walls:
•
anchors or rawplug anchors are utilized for fixing a door to the
wall made of concrete, solid bricks, expanded-clay concrete, natu-
Nl
ral stone or other similar materials;
•
extended rawplug anchors (160 mm long) for fixing a door to the
wall made of light and cell concrete, air bricks, shell limestone. Ex-
ternal diameter of an anchor should be 10 mm.
•
self-tapping screws of 8 mm external diameter for fixing a door to
Fi
the metal constructions.
•
To ensure the reliable fixing of a door to the walls it is necessary
to install steel flat washers before screw heads or nuts. Washers
should have the external diameter of 24...30 mm, and a thick-
ness – 1,6 ...2,0 mm.
Da
Screws must be produced from steel with anti-corrosion coating not
less than 9 mkm thick. Strength class is not less than 5.6.
All fixings must be corrosion resistant.
Ua
DRILLING
5.
Depending on the material of walls the following methods of drilling
for door fixing are recommended:
2
•
drilling without hammer action is recommended for making holes
in light and cell concrete, air bricks, shell limestone, as well as for
metal constructions;
•
drilling with light hammer action is recommended for making ap-
ertures in solid bricks;
•
full hammer action is recommended for walls made of concrete
(density of more than 700 kg/m
Drilling depth must be more than anchor length by at least one di-
ameter of a screw. Diameter of drilled holes must not exceed rawplug
anchor manufactures recommendations. The holes must be cleaned
from dust and stone particles.
DOOR MOUNTING
6.
Before door mounting the floor and the opening must be completely
prepared and all building work completed.
It is necessary to provide the proper water diversion on the floor, as
well as ventilation of the premises. In case any building works are
being conducted in the premises while a door is being mounted, the
door must be protected from splatter, concrete, plaster stone, aggres-
sive substances (acids and alkali), paint, or impact etc.
Y
No adaptions or changes must be made to the door design.
•
Do not remove and change elements and parts of a door. Use only
original parts supplied by the door manufacturer.
•
Do not add additional items on a door leaf. Springs have been bal-
anced to the original door leaf weight. Additional elements can
overload the springs, which adversely affects the balancing system
and can result in door breakage.
Before door leaf is installed it is necessary to take off the protective
film around the holes for handles, locks, hinges and at the ends of
panels from outside, where door leaf joints with top and side sealing
(protective film should be taken off 50...100 mm from side caps).
Y
While installing a motor follow the door and motor manufactur-
ers' instructions. Use only original connecting parts supplied by
the manufacturer.
Y
Strictly follow all procedures detailed in the pictures in sequence
to perform a technically correct installation.
Y
To ensure smooth and noiseless operation of roller axis in brack-
ets and axis in hinge connections lubricate them with consistent
(flexible) grease. Do NOT lubricate door tracks, they are designed
to operate without.
DOOR FINAL INSPECTION AND TESTING
7.
After having completed the installation, remove the protective film
from the panels. Clean dirty parts of a door. The cleaning should be
done by sponge soaked with water or non-aggressive liquids.
For window cleaning it is possible to use cleaning fluids for plastics.
The fluids must be neutral to acrylic or polycarbonate. Do not use
abrasive cleaning substances or substances for window cleaning with
spirit.
After having mounted a door, check the operation of locking devices
and programming of the motor.
Door operation should be tested by five open/close cycles. For ad-
ditional automated functions the door should be tested additionally
in all programmed modes.
All the film must be taken off as soon as installation is over.
HAND OVER OF THE COMPLETED
8.
INSTALLED DOOR
A hand over to a Client is recommended in the following way:
•
installer company representative demonstrates the full operation
of a door;
•
maintenance documentation is completed and passed to the cli-
ent.
) and natural stone.
3
Publicité
Table des Matières
