Witter ZPFC11 Notice De Montage

MATERIALS
A 1 Step (Z121 – Grip tape in yellow)
B 1 Left Hand Step mounting arm
C 1 Right Hand Step mounting arm
D 1 Left Hand Chassis Side arm
E 1 Right Hand Chassis Side arm
F 1 Left Hand Support Arm
G 1 Right Hand Support Arm
H 2 Towing Eye Spacer Brackets
J 2 Chassis Sliders +
K 2 M12 x 140 mm x 1.75 Bolts, Nyloc Nuts, and 4 Large Flat Washers (30 mm OD)
L 6 M12 x 55 mm x 1.75 Bolts, Nyloc Nuts, and 12 Flat Washers (25 mm OD)
M 1 M12 x 45 mm x 1.75 Bolts, Lock Washer and 1 Flat Washer (25 mm OD)
N 1 M12 x 65 mm x 1.75 Bolt, Lock Washer and 1 Flat Washer (25 mm OD)
P 4 M12 x 30 mm x 1.75 Bolts, Serrated Nuts, and Flat Washers (40 mm OD)
FITTING
1.) Fit Left hand (D) and right hand (E) side arms using M12 bolts (K) to the chassis rails. Keep loose and rest side arm ends
on the leaf spring swivel arms for easy fit later on.
2.) Rotate upwards side arms (D) and (E) and use the top bolts (L) to align to the underside of cross bar.
3.) Remove the most rearward square rubbers from underneath of chassis rails on both sides. Break apart and Insert chassis
sliders (J) ensuring cage nut fitted first. Then slide back so the hole is in the centre of the Square chassis hole. (View
diagram for orientation)
4.) Bolt Bracket (F) to side arm (D), using bolts (L). Once done screw bolt (M) through the single vertical hole into Slider (J).
Note: Use thread lock.
5.) Use the same procedure with Bracket (G), but additional spacers (H) must be used to miss the towing eye. Use Bolt (N) for
extra Length. Add additional Bolts (L) to the side holes bolting though Side arm (E)
6.) Loosely attach Step (A) using bolts (P) with Flat Washers – Fully tighten all Bolts ensuring step remains square to
bumper.
Recommended torque settings: M8 - 27Nm, M10 - 53 Nm, M12 - 95 Nm, M14 - 150 Nm, M16 - 214 Nm
Grade 10.9: M12 – 139Nm, M10 – 78Nm
Fitting
Instructions
Nut Retainers and M12 x 1.75mm Square Nuts
2
For FIAT DUCATO, PEUGEOT BOXER &
CITROEN RELAY VANS
FULL WIDTH STEP
2006-
ZPFC11