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Assemble the new gear shift lever as shown in picture 6 using items 1, 2, 3 and 5.
Offer the new gear shift lever assembly into position and secure the assembly and lower gear
shift rod ball end as shown in picture 7.
Remove the two footrest mounting bolts arrowed in picture 8 and remove the original foot rest
bracket.
Offer the left hand side assembly (item 7) into position and secure using the 2 M8 bolts (item
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6) as shown in picture 9.
Adjust the foot rest and toe peg for comfort and operation.
Before riding please check all bolts are tightened and the operation and position of all parts.
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BRAKE SIDE
Before starting it is a good idea to protect the swing-arm and frame with some sort of cover.
Undo and remove the exhaust mounting bolt arrowed in picture 10.
Undo and remove the four bolts arrowed in picture 11 and carefully ease the original foot rest
bracket away from the frame/swingarm (you may have to release cable/hose clamps).
Disconnect the two springs as shown in picture 12.
Remove the brake light sensor switch as shown in picture 13.
Remove the split pin arrowed in picture 14.
Loosen the lock nut and remove the master cylinder shaft fork end as shown in picture 11 and
replace with the new ball joint from kit as shown in picture 15.
Offer the right hand side assembly (item 9) into position and secure using the two shorter
remaining M8 bolts from kit (item 6) as shown in picture 16.
Using the two M6 bolts from kit (item 8) attach the master cylinder to the master cylinder
bracket as shown in picture 17 (please ensure the master cylinder pressure shaft is directly in
line with master cylinder).
PLEASE NOTE FAILURE TO DO THIS MAY RESULT IN BRAKE FAILURE
AND/OR JAMMING OF BRAKES.
Using the remaining M8 bolt and spacer (items 10 and 11) secure the exhaust as shown in
picture 18.
Adjust the foot rest and toe peg for comfort and operation.
Before riding please check all bolts are tightened and the operation and position of all parts.
Tighten all bolts and lock-nuts.
Please check operation of the brake before riding.
Unit 1, Shelley's Lane, East Worldham, Alton, Hampshire, GU34 3AQ
Tel: +44 (0)1420 89007 Fax: +44 (0)1420 87301
R&G Racing
www.rg-racing.com
Email:
RSET027
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info@rg-racing.com
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