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SERVICE
General
Hazardous voltage and risk of cord damage.
Can shock, burn, or kill. Before removing the pump from
the basin for service, always disconnect electrical power to
the pump and the control switch. Do not lift the pump by the
power cord. See the "Cord Lift Warning" below.
After removing the basin cover and the necessary discharge
piping, lift the pump out of the basin.
Place the pump in an area where it can be cleaned
thoroughly. Remove all scale and deposits on the pump.
Submerge the complete pump in a disinfectant solution
(chlorox or chlorine bleach) for at least one hour before
disassembling the pump.
The pump motor housing contains a special lubricating oil
which should be kept clean and free of water at all times.
NOTICE: Whenever the motor housing is being removed for
service, remove oil and replace it with new oil at reassembly.
Use only oil listed in parts list in this manual. When filling with
new oil, DO NOT overfill. Allow about 7/8" (22mm) air space
from top of boss in housing for expansion of oil when the
pump is operating.
Pump Disassembly
Impeller and Seal Replacement
A. Impeller removal (See the pump disassembly drawing,
Page 4):
1. Remove the oil fill plug and turn the pump upside down
to drain oil.
2. Remove the capscrews holding the upper motor
housing to the lower motor housing; lift off the upper
motor housing and remove the motor lead wires from
the connector to detach upper housing from assembly.
The lead wires are fitted with quick connect terminals
for this purpose.
3. Remove the capscrews holding the lower motor
housing to the volute; lift off the lower motor housing.
4. Hold the rotor shaft assembly and unscrew the impeller
by turning it counter-clockwise. Remove impeller and
clean it.
If no more service is needed, reverse instructions above
to reassemble the pump. Reattach the motor lead wires
as shown in Figure 1, fill with clean dielectric oil (Part
No. U197-8A), check the oil level and replace fill plug.
Oil should cover the motor windings. Allow room for
expansion.
Risk of electrical shock.
Can burn or kill.
Do not lift pump by
power cord.
CORD LIFT WARNING
Green Wire
(connected between
the two tallest
dividers)
View A-A
Figure 1
B. Shaft seal replacement:
1. Follow the instructions to remove the impeller, above.
2. Remove the stator capscrews and the spacers (if
applicable). Lift off the stator.
3. Remove the seal's ceramic seat from the shaft and tap
the body of the seal out of the lower motor housing.
4. Clean the seal cavity thoroughly before installing the
new seal. NOTICE: Make sure that the seal faces are
clean; do not scratch or damage the new seal face
during seal replacement. Apply Permatex #2 or an
equivalent sparingly to the outside edge of seal body
before installing the seal in the lower motor housing.
5. Press the new seal body into position in the lower
housing cavity.
6. Press the ceramic seat onto the motor shaft. The
impeller will pull it into position.
7. Reassemble the stator and tighten the stator capscrews.
8. Reassemble the impeller and the pump (reverse
instructions 1 through 4 in section A).
9. Reattach the motor lead wires as shown in Figure 1.
10. Fill with clean dielectric oil (Part No. U197-8A), check
the oil level and replace the oil fill plug.
1. Attempting to lift or support pump by power cord
can damage cord and cord connections.
2. Cord may pull apart, exposing bare wires with
possibility of fire or electrical shock.
3. Lifting or supporting pump by power cord will
void warranty.
4. Use lifting ring or handle on top of pump for
all lifting/lowering of pump. Disconnect power
to pump before doing any work on pump or
attempting to remove pump from sump.
3
Either Black Wire
Short Divider
Either Black Wire
409 0893
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