Eaton Champ DMV Serie Instructions D'installation Et D'entretien

CHAMP H.I.D. Luminaires
DMV Series - 50 - 250 Watt
Installation & Maintenance Information
SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE
APPLICATION
Champ® DMVF Series luminaires are suitable for
use in the following hazardous (classified) areas as defined
by the National Electrical Code (NEC®), Canadian
Electrical Code (CEC), and International Electrotechnical
Commission:
• Class I, Division 2, Groups A, B, C, D; Class I, Zone 2 II
• Class I, Zone 2, AEx nR II, Ex nR II
• IEC Zone 2, Ex nR II
• Class II Groups E, F, G; Simultaneous Presence;
Class III
WARNING
To avoid the risk of fire, explosion, or electric
shock, this product should be installed, inspected,
and maintained by a qualified electrician only, in
accordance with all applicable electrical codes.
WARNING
To avoid electric shock:
Be certain electrical power is OFF before and during
installation and maintenance.
Luminaire must be supplied by a wiring system with
an equipment grounding conductor.
To avoid burning hands:
Make sure globe, refractor, or reflector lens and lamp
are cool when performing maintenance.
INSTALLATION
Mounting
1. Mount the cover module in its support position.
• Ceiling and Wall mount: Mark and drill desired
location on mounting surface. Secure with 1/4"
bolts or lag screws (not provided).
• Pendant, Stanchion and Quad mount: Securely
thread onto the appropriate NPT size conduit.
Tighten setscrew located in the conduit hub.
See figure 1.
OPEN
HINGE
SET
SCREW
FIGURE 1
IF 1083 • 03/11 Copyright
Refer to the Luminaire nameplate for specific classification
information, maximum ambient temperature suitability and
corresponding operating temperature (T-Code).
DMV series luminaire 4X / IP66 construction is designed for
use indoors and outdoors in Marine and Wet locations,
where moisture, dirt, corrosion, vibration and rough usage
may be present
DMV series luminaires are supplied for use with a choice of
voltages (120, 208, 220, 240, 277, tri-tap, multi-tap, etc.)
and mogul base light sources, High Pressure Sodium
(HPS), Metal Halide (MH) and Mercury Vapor (MV) in
ratings of 50 through 250 watts.
WARNING
To avoid explosion:
Make sure that the supply voltage is the same as the
luminaire voltage.
Do not install where the marked operating
temperatures exceed the ignition temperature of the
hazardous atmosphere.
Do not operate in ambient temperatures above those
indicated on the luminaire nameplate.
Install luminaire with lamp base up within 25º of
vertical position.
Use only the lamp and wattage specified on the
luminaire nameplate.
Use proper supply wiring as specified on the
luminaire nameplate.
All gasket seals must be clean.
Before opening, electrical power to the luminaire must
be turned off. Keep tightly closed when in operation.
Wiring
1. Hang ballast housing on the cover module hinge hook.
See figure 2.
2. Pull field wiring into cover module.
3. Close all unused conduit entries with conduit plugs
provided. To prevent galling, lubricate conduit plugs
with Cooper Crouse-Hinds HTL lubricant before
installing. Tighten plugs securely with at least five
full threads engaged.
4. Connect supply wires to luminaire wire leads
(or terminals) per the attached wiring diagrams using
methods that comply with all applicable codes.
Tighten all electrical connections.
GROUND
WIRES
FIGURE 2A - INSULATION
FIGURE 2
© 2011, Cooper Industries, Inc.
WARNING
To avoid explosions: On ballasts with multiple supply
voltage taps (MT, TT, MV, etc), all unused leads must be
IF 1083
capped with closed end wire connectors.
For MH PS 175W luminaire perform visual check that
insulation material is present on both sides of the
ballast bracket. See figure 2a
5. Close ballast housing onto cover module making sure
that all wires are safely inside and positioned away from
the ballast area. Tighten captive closing screw to 30
in.-lbs. (3.4 N-m).
6. Install lamp as specified on the nameplate. See LAMP
INSTALLATION AND REPLACEMENT section.
7. Apply a small amount of HTL® Lubricant to threads of
globe.
8. Install globe cat # G303 by placing over lamp and hand
tighten onto threaded luminaire housing.
9. Install reflector and wire guard (optional). See the
instructions that follow.
10. For luminaire with GR/PGR series refractor or GRD4
reflector lens see instructions below and refer to the
instructions supplied with these components.
11. Installation is now complete and power may be turned
on.
WIRE GUARD INSTALLATION
1. To install wire guard, place over globe and press into
position over retaining bosses on the luminaire housing
adaptor ring.
2. To remove guard, carefully pry open guard at the
retaining bosses and pull off.
LAMP INSTALLATION AND REPLACEMENT
1. Disconnect power to luminaire and allow to cool
completely.
2. • For luminaires with G303 globe, unthread and
remove globe for access to lamp. It is not
necessary to remove the guard.
• For luminaires with GR/PGR series refractor,
DO NOT loosen clamp ring screw. Remove the
entire refractor
• For luminaires with GRD4 reflector lens, unlatch
hinged glass lens assembly and swing down out
of way. Entire reflector lens does not have to
be removed.
3. Remove lamp.
4. Perform cleaning and inspection as noted in the
MAINTENANCE section.
5. Screw new lamp into lampholder and hand tighten
securely. New lamp must be identical type, size and
wattage as marked on the luminaire nameplate.
6. Thoroughly clean or replace the globe gasket seal.
CAUTION
To prevent ballast damage on high pressure sodium
luminaires, replace burned out lamps as soon as possible.
To avoid shortened lamp life, lampholder failure, wiring
faults or ballast failure, secure lamp firmly and completely.
To avoid injury, guard against lamp breakage.
Page 1 IF 1083 • 03/11
7. Apply a small amount of HTL® Lubricant to the threads
of the globe.
8. Thread the globe or refractor into the ballast housing
and hand tighten securely. For reflector lens, swing lens
up and relatch. For more information refer
to the GUARD INSTALLATION or REFRACTOR
INSTALLATION section as appropriate.
9. Restore power.
REFLECTOR INSTALLATION
Both dome and 30° angle reflectors incorporate an innovative
design that requires no tools or attachment hardware.
To install:
1. Place the reflector in position on the luminaire housing
adapter ring. When correctly placed, all three tabs of
reflector will rest on areas marked "Place Reflector Tab
Here" on adapter ring. See figure 3.
FIGURE 3
2. Rotate reflector clockwise so that the three tabs slide
under captivating bosses on adapter ring. See figure 4.
CAUTION
To avoid injury, do not lean on luminaire or use it as
a support. Make sure that footing is secure while
installing reflector.
FIGURE 4
3. Continue to rotate reflector clockwise until reflector tabs
engage final captivating bosses and the reflector "snaps
into position. See figure 5.
4. When correctly installed, the position labels inside the
reflector will be aligned with the "STOP" indicator on
adapter ring.
5. The reflector can be removed by rotating
counterclockwise until the three reflector tabs are free of
the captivating bosses. See figure 6.
FIGURE 6
Copyright © 2011, Cooper Industries, Inc.
FIGURE 5
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