3.5 - Installation of fixing brackets and gear motor
3.5.1 – Installation of rear fixing bracket
Calculate the position of the rear bracket using graph 2.
This graph serves to establish dimensions A and B and the value of the max-
imum opening angle of the leaf. Important – The values of A and B must
be similar to allow linear movement of the automation.
01. Measure dimension C (fig. 4) on the fixing side;
02. On graph 2, identify dimension C found and trace a horizontal line that
determines the value of dimension B (*) as shown in the example of fig. 5;
the meeting point with line "r.i.l" (installation line recommended) deter-
mines the value of the angle of maximum opening. From this point, trace a
vertical line as shown in the example of fig. 5 to determine the value of
dimension A.
If the angle found does not correspond to the requirements, adapt dimen-
sion A and if necessary dimension B, so they are similar.
(*) Do not use values of dimension B below the line "t" (see graph 2).
03. Before being fixed to the wall the bracket must be sealed to the specific fix-
ing plate (fig. 7); if necessary the bracket can be cut adapting values of
dimensions A and B.
Note – The bracket supplied for the Toona series 4-5 gear motor, meas-
ures 150 mm in length; in the event of special applications or in the event
of a gate equipped with external opening (fig. 6) use bracket mod. PLA6
(accessory).
CAUTION! – Before securing the rear bracket, check the fixing zone
of the front bracket is in a solid part of the leaf, as this bracket must
be fixed at a different height of the rear bracket (fig. 8).
04. At this point, fix the bracket using dowels, screws and washers required
(not supplied).
3.5.2 – Installation of front fixing bracket
The front bracket must be fixed to the gate leaf respecting the values of dimen-
sions D and E (Fig. 4).
Note – The bracket supplied for the Toona series 4-5 gear motor must be weld-
ed directly to the gate leaf. If this is not possible, use bracket mod. PLA8
(accessory).
01. Establish the value of dimension E using Table 1;
02. Establish the height in which to position the front bracket, referring to fig. 8;
03. Fix the bracket to the solid part of the gate leaf.
3.5.3 – Installation of the gear motor on the fixing brackets
• Installing the gear motor on the rear bracket:
01. Fix the gear motor to the bracket as shown in fig. 9 using the screw,
washer and nut supplied;
02. Tighten the nut to the end and then loosen by 1/10 of a turn to allow min-
imum clearance between the parts.
• Installing the gear motor on the front bracket:
01. Fix the gear motor to the bracket as shown in fig. 10 using the screw,
washer and nut supplied;
TO4005
TO4006
D (mm):
730
695
A (mm)
100
630
595
110
620
585
120
610
575
130
600
565
140
590
555
150
580
545
160
570
535
170
560
525
180
550
515
190
540
505
200
530
495
210
520
485
220
230
240
250
260
270
280
2 – English
Toona 4
TO4015
TO4605
TO4024
730
730
E (mm)
630
630
620
620
610
610
600
600
590
590
580
580
570
570
560
560
550
550
540
540
530
530
530
530
02. Tighten the screw to the end.
03. Fix the label provided in the package, dealing with the unblocking and
blocking operations of the gear motor, permanently close to the gear motor
3.6 - Setting the mechanical limit switch
The mechanical limit switch allows to set the stop position of the gate leaf, in
this way, it is not necessary to use the stop blocks and the leaf does not hit
against these at the end of the manoeuvre.
• Toona series 4-5 (24 V)
WARNING – In the event of applications with a gate equipped with open-
ing towards the outside (fig. 6) it is necessary to invert the power supply
wires. Set the limit switch in Opening of the gear motor as follows:
01. Unblock the gear motor as shown in fig. 16;
02. Loosen the mechanical stop screw;
03. Bring the gate leaf manually to the Open position required;
04. Then, bring the mechanical stop to the end of the pin and block the screw
(fig. 11).
05. Bring the leaf manually to the Close position and block the gear motor.
Note – Gear motors mod. TO4006 and mod. TO5016, are provided with a
mechanical limit switch also for the Closing manoeuvre. If in possession of
one of these models, to set the mechanical limit switch repeat the procedure
described above, with a variation at point 03, in this case, bring the gate leaf
manually in the required Closing position.
• Toona series 4-5 (230 V)
The Toona series 4-5 gear motors arranged for an alternate current of 230V,
come with mechanical stop with micro switch which, on contact with the pin
interrupts the electrical power supply. WARNING – In the event of applica-
tions with a gate equipped with opening towards the outside (fig. 6) it is
necessary to invert the power supply wires.
• Toona series 7
Set the limit switch in Opening and Closing of the gear motor;
01. Unblock the gear motor as shown in fig. 16;
02. Move the leaf manually until the mechanical stop screw is visible and
loosen the screw;
03. Bring the gate leaf manually to the Open position required;
04. Then, bring the mechanical stop to the end of the pin and block the screw
(fig. 12);
05. At this point repeat this procedure bringing the leaf manually to the position
of maximum Closure, to set the limit switch in Closure;
06. Finally, block the gear motor.
TABLE 1
TO5015
TO5016
730
880
845
630
780
745
620
770
735
610
760
725
600
750
715
590
740
705
580
730
695
570
720
685
560
710
675
550
700
665
540
690
655
530
680
645
530
670
635
660
625
650
615
640
605
630
595
620
585
610
575
600
565
Toona 5
TO5605
TO5024
TO5024I
880
880
E (mm)
780
780
770
770
760
760
750
750
740
740
730
730
720
720
710
710
700
700
690
690
680
680
670
670
660
660
650
650
640
640
630
630
620
620
610
610
600
600
Toona 7
TO7024
880
1070
E (mm)
780
770
760
750
740
730
720
710
700
890
690
880
680
870
670
860
660
850
650
840
640
830
630
820
620
810
610
800
600
790