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Your safety, and the safety of others, is very important. To help you make informed decisions about safety,
we have provided installation and operating instructions and other information on labels and in this guide.
This information alerts you to potential hazards that could hurt you or others. It is not possible to warn you
about all potential hazards associated with this product, you must use your own good judgment.
CARELESS INSTALLATION AND OPERATION CAN RESULT IN SERIOUS INJURY OR EQUIPMENT
DAMAGE. READ AND UNDERSTAND ALL SAFETY PRECAUTIONS AND OPERATING INSTRUCTIONS
BEFORE INSTALLING AND OPERATING THIS PRODUCT.
This guide identifies potential hazards and has important safety messages that help you and others avoid
personal injury or death. WARNING and CAUTION are signal words that identify the level of hazard. These
signal words mean:
WARNING signals a hazard that could cause serious injury or death, if you do not follow
recommendations.
follow recommendations.
This guide uses NOTICE to call attention to important mechanical information, and Note: to emphasize general
information worthy of special attention.
Failure to observe these instructions could lead to severe injury or death.
Always Read the Plow Operator's Manual, the Winch Operator's Manual and all warning labels before operating.
Always use extreme caution when drilling on any vehicle. Make sure that all fuel lines, brake lines, electrical
wires, and other objects are not punctured or damaged when/if drilling on the vehicle. Thoroughly inspect the
area to be drilled (on both sides of material) prior to drilling, and relocate any objects that may be damaged.
Failure to inspect the area to be drilled may result in vehicle damage, electrical shock, fire or personal injury.
Always wear safety glasses when installing this kit.
Always use extreme caution when cutting and trimming during fitting.
Always remove jewelry and wear eye protection.
Always use appropriate and adequate care in lifting components into place.
Always insure components will remain secure during installation and operation.
Always tighten all nuts and bolts securely, per the installation instructions.
Always operate the vehicle at a walking speed with the blade installed. Never exceed 5 mph (8 km/h), even with
blade up.
Always plow cautiously, impact with hidden or stationary object may cause the vehicle to stop suddenly or go out
of control.
Never operate the vehicle on slopes greater than 10 degrees with the plow installed.
Never stand or ride on the plow.
Always stay clear of moving parts and joints. Always keep others away when operating or adjusting plow.
Always perform regular inspections and maintenance on the plow mechanism, fasteners, cable and related
hardware.
Always replace all worn or damaged parts before operating.
Never operate this WARN product with damaged or missing parts.
Always drive slowly over bumpy and rough terrain. Driving at speeds that cause the plow to bounce while in the
up position can cause the winch to back-drive, causing the plow to work its way down. This may result in the plow
impacting a stationary object and cause damage to the vehicle and operator injury or death.
Always drive at speeds such that the plow does not bounce and be aware of the plow position while driving at all
times.
Never raise the top of the plow above the headlights of the ATV, as it may damage the vehicle and plow.
WARN® INDUSTRIES
INSTALLATION INSTRUCTIONS
Application: 2010 + Kymco UXV (SXS)
CAUTION signals a hazard that may cause minor to moderate injury, if you do not
Front Plow Mounting Kit
WARN Part Number: 86386
WARNING
INJURY HAZARD
PAGE 1
86388A0

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  • Page 1 This information alerts you to potential hazards that could hurt you or others. It is not possible to warn you about all potential hazards associated with this product, you must use your own good judgment.
  • Page 2: Table Des Matières

    Please use the recommended torque specifications when assembling this product unless otherwise speci- fied in the instructions. 5/16” diameter bolt and nuts: 12 ft-lbs (16.5 N-m) 10mm diameter bolts and nuts 30 ft-lbs (40.7 N-m) WARN® INDUSTRIES PAGE 2 86388A0...
  • Page 3: Parts List

    M8 x 1.25 Nylock Nuts 79924 M10 x 1.5 x 40mm 3693 Spacer 86390 M10 x 1.5 x 95mm 78957 M10 x 1.5 x 30mm 79712 3/8 retaining Pin 84154 1/4-20 Socket Head Screws Figure 1 WARN® INDUSTRIES PAGE 3 86388A0...
  • Page 4: Vehicle Preparation

    Install the winch fairlead support bracket to the underside of the winch mount as shown in Figure 5. This will add strength to the factory mount. Note that it wraps to the outside of the factory mount. Figure 5 WARN® INDUSTRIES PAGE 4 86388A0...
  • Page 5 To locate the mount, push the mount against the frame and reinstall the two lower front fascia M6 bolts you previously removed through the slots on the underside of the mount. See Figure 8. Figure 8 WARN® INDUSTRIES PAGE 5 86388A0...
  • Page 6 Install M10 x 40mm bolts with spacers, one spacer on each side of the frame rails. The spacer holds the strap away from the frame to provide adequate clearance. See figure 10 and 11. Figure 10 WARN® INDUSTRIES PAGE 6 86388A0...
  • Page 7 10. Figure 10 shows the placement of the strap from the frame rail to the mount. Use a M10 x 30mm 3/8 washer and M10 nylock nut to attach to the front plow mount, see Figure 13. Figure 13 WARN® INDUSTRIES PAGE 7 86388A0...
  • Page 8 1 in. hole saw to make clearance for the reinstallation of the two front skid plate bolts previously removed. See figure Figure 15 12. Reinstall the previously removed skid plate bolts. See figure 16. Figure 16 WARN® INDUSTRIES PAGE 8 86388A0...
  • Page 9 In Figure 19 and 20 you can use the winch mount bolts to help align them. Tighten all the support plate and fairlead roller fasteners at this time. Figure 19 WARN® INDUSTRIES PAGE 9 86388A0...
  • Page 10 M6 bolts. Also attach the strap to the bumper tube, this will be what the winch hook will attach to when using the plow. See figure Figure 22 WARN® INDUSTRIES PAGE 10 86388A0...
  • Page 11: Tips/Troubleshooting

    (listed on front of instructions), date of purchase, and make, model, and model year of ATV. Contact your nearest WARN Dealer to order. To find a dealer nearest you, please call the WARN Dealer locator line at 1 800-910-1122 WARN®...
  • Page 12 Remplacez toujours toutes les pièces usées ou endommagées avant l’utilisation.  Ne faites jamais fonctionner ce produit WARN avec des pièces endommagées ou manquantes.  Conduisez toujours lentement sur les terrains cahoteux ou accidentés. Le fait de conduire à des vitesses qui secouent la lame alors ...
  • Page 13: Outils Requis

    Veuillez appliquer les couples de serrage recommandés pour l’assemblage de ce produit, sauf indication contraire. Boulons et écrous de 5/16 po de diamètre : 16,5 N-m (12 pi-lb) Boulons et écrous de 10 mm de diamètre : 40,7 N-m (30 pi-lb) WARN® INDUSTRIES PAGE 2 86388A0...
  • Page 14: Liste Des Pièces

    Écrous à frein élastique M8 x 1,25 79924 M10 x 1,5 x 40 mm 3693 Espaceur 86390 M10 x 1,5 x 95 mm 78957 M10 x 1.5 x 30mm 79712 Cheville de retenue 3/8 84154 Vis à tête creuse 1/4-20 WARN® INDUSTRIES PAGE 3 86388A0...
  • Page 15: Préparation Du Véhicule

    Installez le support de soutien du guide- câble du treuil sur le dessous de la plaque de montage de treuil, comme le montre la figure 5. Cela renforcera le support de montage d'origine. Notez qu'il enveloppe celui-ci. Figure 5 WARN® INDUSTRIES PAGE 4 86388A0...
  • Page 16: Installation (Suite)

    M6 inférieurs de la grille de protection avant, retirés précédemment, à travers les fentes du dessous du support de montage. Voir la figure 8. Figure 8 WARN® INDUSTRIES PAGE 5 86388A0...
  • Page 17 Installez les boulons M10 x 40 mm avec des espaceurs, un de chaque côté des rails du cadre. L’espaceur maintient l’attache écartée du cadre afin d’assurer un dégagement suffisant. Voir les figures 10 et 11. Figure 10 WARN® INDUSTRIES PAGE 6 86388A0...
  • Page 18 Utilisez une rondelle M10 x 30 mm 3/8 et un écrou à frein élastique M10 pour la fixer au support de montage de lame avant. Voir la figure 13. Figure 13 WARN® INDUSTRIES PAGE 7 86388A0...
  • Page 19 Voir la figure 15. Figure 15 12. Réinstallez les boulons de plaque de protection retirés auparavant. Voir la figure 16. Figure 16 WARN® INDUSTRIES PAGE 8 86388A0...
  • Page 20 19 et 20, vous pouvez utiliser les boulons de la plaque de montage de treuil pour vous aider à les aligner. Serrez à ce point toutes les fixations de la plaque de support et du rouleau du guide-câble. Figure 19 WARN® INDUSTRIES PAGE 9 86388A0...
  • Page 21 Fixez aussi l’attache au tube de pare-chocs; c’est là que sera attaché le crochet du treuil durant l’utilisation de la lame. Voir la figure 22. Figure 22 WARN® INDUSTRIES PAGE 10 86388A0...
  • Page 22: Conseils Et Dépannage

    Communiquez avec le concessionnaire chez qui vous avez fait l'acquisition du kit. Appelez un des centres de service autorisés WARN indiqués sur la garantie qui accompagne le kit. Veuillez avoir les informations suivantes à portée de main avant d'appeler : numéro de pièce (listé sur le devant des instructions), date d'achat, marque, modèle et année du VTT.

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