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FULL OVERLAY PANEL INSTALLATION INSTRUCTIONS
Step 1: Verify door alignment
Verify that the door is aligned correctly with the cabinet
prior to fabricating the custom panel. Failure to do so may
result in mis-alignment of the custom panel with the hinge
bracket. The door should be parallel to the sides and top of
the refrigerator. If alignment is necessary the door may be
adjusted by loosening the 2 screws which secure the top
and/or bottom hinge adapter brackets, located on the top
and bottom of the door and adjusting the door side to side.
Use a
⁄
" allen wrench, for this procedure. (See Figure 29
5
32
below). When finished aligning the door, tighten the screws
securely.
Hinge adapter bracket
located on the top and bot-
tom of the door.
Figure 29
Step 2: Remove door
Remove the top hinge pin from the hinge with an
wrench. Remove the door by angling the top of the door
outward and lifting the door off the bottom hinge.
(See detail in Figure 29).
Remove top
hinge pin to re-
move the door.
⁄
9
(7mm)
Door should be
parallel to top
and sides of
refrigerator.
⁄
1
8
Step 3: Remove gasket
Lay the door on its front being careful not to scratch it. To
gain access to the mounting holes remove the door gasket
by peeling up and out of the channel.
Step 4: Cut overlay pane
Cut the overlay panel to the dimensions shown in Figure
30.
For overlay with lock option panel thickness to be
(19mm) maximum to
Weight of the overlay panel should not exceed 20 pounds
(9.1 kilograms).
For the door to close properly, it is necessary to maintain a
minimum space of
net flange (See Figure 29). This space can be adjusted by
adjusting the top and bottom hinge adapter brackets.
"
32
Step 5: Drill hinge clearance holes in overlay
panel
Set the overlay panel on the door front, align the edges,
and clamp together. Clamp the panel firmly but be careful
not to damage the door or the panel. Mark center of hinge
adapter hole on wood panel, top and bottom. (See Figure
31). Remove wood panel from door and drill
" allen
ameter clearance holes into the overlay panels
deep. These will be clearance holes for the top and bottom
hinge pins.
18
NOTE
⁄
" (16mm) minimum.
5
8
NOTE
⁄
" (7mm) between the door and cabi-
9
32
23
⁄
"
5
8
(60.0cm)
Front of
overlay
panel
Figure 30
⁄
"
3
4
30
⁄
"
5
16
(77.0cm)
⁄
" (8mm) di-
5
16
⁄
" (20mm)
3
4
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