gdw 1516 Mode D'emploi page 6

Daihatsu Sirion
03/2005 - ....
Ref. 1516
Fitting instructions
1) Loosen the exhaust out of the filling up rubbers at the bottom of the vehicle. Remove the side-wall and
the floor-covering. Disassemble the hindmost wheels.
2) At the bottom of the vehicle are, at the end of the chassis beam, on both sides, 2 drillings of ø20mm
provided. Insert the tubes (5) through the underside in the chassis beam, drill those drillings perpen-
dicularly through till in the trunk with ø10,5mm. Place the plates (1 and 2) on the made drillings in the
trunk and insert the bolts. Attention, first place part (1) in the fall of the base plate and place afterwards
plate (2) on top.
3) Place the towbar at the bottom of the vehicle with points (A) on the inserted bolts, insert bolts and
washers but do not tighten.
4) Place the mounting lats (3 and 4) with points (B) against the side of the towbar matching points (B).
Insert the bolts but do not tighten (take care that the mounting lat doesn't come against the pipe of
the fuel tank). Points (C) come against the inside of the chassis beam, drill these points through till in
the chassis beam and enlarge the drilling on the outside of the chassis beam till ø17mm. Insert the
heightened washer and bolt in the chassis beam through the outside. Place the nut and the security
washer. Tighten everything firmly (see tension).
5) Assemble the ball or the pedestal of the escamotable ball together with the socket holder and the security
shackle, insert the bolts and tighten firmly.
6) Replace everything out of point 1.
Composition
Towbar refrence 1516
1 ball T45L001
4 security nuts M12 - DIN985
2 bolts M12x65 - DIN931
2 bolts M12x60 - DIN931
1 security shackle
2 pieces T45
2 tubes T45
1 socket holder P04
2 heightened tubes (6)
4 tubes (5)
Note
Please consult your cardealer or owners manual for the maximal permissable towing mass.
Remove any bitumen coating on the fastening position for the tow bar.
When drilling, be carefull not to damage any brake lines, electrical wiring or fuel lines.
(*) 4 bolts M10x80 - DIN931
(*-*') 10 nuts M10 - DIN934
(*') 10 security washers M10 DIN128A
(*) 2 plates (2)
(*') 2 filling up plates (1)
(*-*') 4 bolts M10x30 - DIN933
(*') 2 bolts M10x120 - DIN931
(*') 1 mounting lath left (3)
(C) 1 mounting lath right (4)
(A)
All bolts and nuts : quality 8.8
(A)
(A-B-C)
(A-B-C)
(A)
(A)
(B)
(C)
(B-C)
(B-C)