To reduce the risk of injury, always unplug tool before
attaching or removing accessories or making adjust-
ments. Use only specifically recommended accesso-
ries. Others may be hazardous.
Removing and Replacing Quik-Lok
(Fig. 1)
MILWAUKEE 's exclusive Quik-Lok
ment or substitution.
Fig. 1
1.
To remove the Quik-Lok
®
and pull it out.
®
2.
To replace the Quik-Lok
push the connector in as far as it will go. Turn the cord nut 1/4 turn
to the right to lock.
Polishing Pads (Fig. 2)
MILWAUKEE polishing pads are available in two different materials.
100% lambswool pads are ideal for compounding on non-clearcoat fin-
ishes. Wool/polyester blend pads are softer, making them acceptable for
clearcoat finishes. Refer to the chart below to select the proper pad for
your application.
Polishing Pad
Backing
Pad
Pad
Size
49-36-1450
7-1/2"
49-36-2500
100% Wool
(7")
49-36-1455
7"
100% Wool
49-36-0500
7-1/2"
Wool/Poly.
49-36-1600
9"
49-36-2200
100% Wool
(9")
49-36-0700
9"
Wool/Poly.
Fig. 2
WARNING!
®
Cords (Cat. No. 5460-6 and 5540)
®
Cords provide instant field replace-
Cord, turn the cord nut 1/4 turn to the left
Cord, align the connector keyways and
Pile
Recommended
Depth
Application
Surface
1-1/2"
Compounding
Paints, clearcoats
and fiberglass
2"
Compounding
Paints, clearcoats
and fiberglass
1-1/2"
High Gloss
Paints and
Finishing
clearcoats
1-1/2"
Compounding
Paints, clearcoats
and fiberglass
1-1/2"
High Gloss
Paints and
Finishing
clearcoats
Disc nut
Arbor hole
Polishing pad
Rubber backing pad
Spindle washer
Washer flange
Spindle
Tool rest
TOOL ASSEMBLY
1.
To install polishing pads, unplug the tool and place it on its tool rest
with the spindle upright.
2.
Make sure the washer flange and spindle washer are installed on
spindle. Then, slide the disc nut through the arbor hole in both the
polishing pad and the rubber backing pad, making sure to spread the
fibers in the pad so the disc nut seats on pad backing.
3.
Push in the spindle lock button (located on left side of gear case)
and simultaneously screw the disc nut & polishing pad assembly
clockwise onto the spindle. Securely hand-tighten the disc nut and
polishing pad.
4.
To remove the polishing pad, push in the spindle lock button and
turn the disc nut counterclockwise to unscrew the assembly.
Wool/Polyester Bonnets (Fig. 3)
Refer to the chart below to select the proper wool/polyester bonnet for
your application.
Backing
Pad
49-36-2500
Wool/Poly Bonnet 7"
(7")
49-36-2200
Wool/Poly Bonnet 9"
(9")
Fig. 3
1.
To install wool/polyester bonnets, unplug the tool and place it on a
tool rest with the spindle upright.
2.
Make sure the washer flange and spindle washer are installed on
spindle. Then, slide the rubber backing pad onto the spindle.
3.
Push in the spindle lock button and screw the disc nut onto the
spindle clockwise. Securely hand-tighten the disc nut.
4.
Cover the rubber backing pad with the bonnet. Securely tie bonnet
strings and tuck the strings into the bonnet so they do not interfere
with polishing.
5.
To remove, untie and remove the bonnet. Push in the spindle lock
button and turn the disc nut and rubber backing pad counterclock-
wise.
Bonnets
Application
48-48-0500
High Gloss
Finishing
48-48-1000
High Gloss
Finishing
Disc nut
Wool/polyester bonnet
Bonnet strings
Rubber backing pad
Spindle washer
Washer flange
Spindle
Tool rest
Recommended
Surface
Non-clearcoat or
clearcoat
Non-clearcoat or
clearcoat
page 5