Cleaning the boiler and flue
For proper cleaning of the boiler (see fig. 11):
•
Turn off the gas ahead of the unit and disconnect the power supply
•
Remove the front panel of the boiler (fig. 7).
•
Lift the casing cover by pressing upwards.
•
Remove the insulation 5 covering the anti-backflow device.
•
Remove the fume chamber closing plate and insulation.
•
Remove the burner assembly (see previous par.).
•
Clean from the top downwards, using a flue brush. The same operation can be car-
ried out from the bottom upwards.
•
Clean the fume exhaust ducts between the cast iron elements of the boiler shell with
a vacuum cleaner.
•
Carefully refit all the previously removed parts and check the tightness of the gas
circuit and the combustion ducts.
•
During cleaning operations take care not to damage the fume thermostat bulb
mounted on the back of the fume chamber.
fig. 11 - Boiler cleaning
1
Casing cover
2
Fume chamber closing plate
3
Flue brush
4
Combustion analysis plug
5
Insulation
4.4 Troubleshooting
Fault
Cure
After several lighting attempts,
Clean the pilot burner nozzles with compressed air.
the electronic controller shuts
Check the regular gas flow to the boiler and that air has been eliminated from the pipes.
down the boiler.
Make sure the electrodes are correctly positioned and free of deposits (see
Make sure the boiler is connected to an efficient earth connection.
Check the connections at the ignition and ionisation electrodes.
No discharge between elec-
Make sure the electrodes are correctly positioned and free of deposits (see
trodes in the ignition stage.
Control thermostat adjusted too low.
Check the power supply.
Check the connections at the ignition and ionisation electrodes.
Check the connections at the electronic flame controller.
Make sure the LINE and NEUTRAL are not inverted and that the earth contacts are efficient.
Check the inlet gas pressure and any open pressure switches.
Reset the safety thermostat.
Make sure the room thermostat is closed.
The burner burns poorly: flames
Gas valve filter dirty.
too high, too low or too yellow
Check the gas supply pressure.
Gas nozzles dirty.
Make sure the boiler is not dirty.
Make sure the ventilation in the room where the unit is located is sufficient for proper com-
bustion.
Smell of unburnt gas
Make sure the boiler is clean.
Check the flue draught.
Make sure gas consumption is not excessive.
The boiler works but the temper-
Check correct operation of the 2-stage control thermostat.
ature fails to increase
Make sure the gas valve 2nd stage operator (max. power) is fed.
Make sure gas consumption is not less than that provided for.
Make sure the boiler is perfectly clean.
Make sure the boiler is adequate for the system.
Make sure the heating pump is not blocked.
Temperature of water to system
Check correct operation of the 2-stage control thermostat.
too high or too low
Make sure the pump is not blocked.
Make sure the characteristics of the circulating pump are adequate for the system.
Explosion at burner. Ignition
Make sure the gas pressure is sufficient and that the boiler casing is not dirty.
delays
The control thermostat switches
Make sure the thermostat bulb is properly inserted in the sheath.
back on with an excessive tem-
Check correct operation of the 2-stage thermostat.
perature difference
The boiler produces condensa-
Make sure the boiler is not operating at too low temperatures (below 50°C).
tion water
Make sure gas consumption is regular.
Check the efficiency of the flue.
The boiler shuts down for no
The safety thermostat cuts in due to an overtemperature.
apparent reason
To avoid unnecessary expense, before calling the After-Sales Service make
A
sure the boiler has not stopped due to no power or gas.
30
EN
5. TECHNICAL DATA AND CHARACTERISTICS
5.1 Dimensions and connections
1
5
2
4
3
Type and model
PEGASUS 67 LN 2S
PEGASUS 77 LN 2S
fig. 10
).
PEGASUS 87 LN 2S
PEGASUS 97 LN 2S
PEGASUS 107 LN 2S 1100 120 220 40 40 30
fig. 10
).
5.2 General view and main components
cod. 3540S240 - 03/2009 (Rev. 00)
PEGASUS LN 2S
A
C
E
a2
a3
D
a1
F
fig. 12 - Dimensions and connections
A
B
C
D E
F a1 heating return a2 heating delivery a3 Gas inlet
760 100 180 41 42 32
850 110 200 43 44 34
930 110 200 40 41 31
1020 110 200 43 43 33
22
1
21
20
19
18
17
16
14
fig. 13 - General view and main components
760
B
1" 1/4
1" 1/4
3/4"
1" 1/4
1" 1/4
3/4"
1" 1/4
1" 1/4
3/4"
1" 1/4
1" 1/4
3/4"
1" 1/4
1" 1/4
3/4"
3
2
5
4
6
7
8
9
10
11
12
13
15
14