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gdw 1385 Notice De Montage page 5

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Les langues disponibles

Opel Agila & Suzuki Wagon-R
12/2002 - ....
Ref. 1385
Fitting instructions
1)
Permanently remove the towing ring at the bottom of the vehicle and loosen the exhaust out of the
suspending rubbers.
2)
Remove, on the right side of the vehicle, the rubber cap at the end of the chassis beam. Drill this point
through till in the trunk with ø10,5mm and enlarge this drilling in the trunk till ø25,5mm. Insert
mounting tube (-g) through the trunk, place mounting plate (-j) on the tube and insert the bolt. Place at
the bottom of the chassis beam mounting piece (-i) on the inserted bolt, place the security washer and the
nut but do not tighten. Position mounting piece (-i) parallel with the chassis beam and drill afterwards the
second point through till in the trunk with ø10,5mm. Enlarge this drilling in the trunk till ø25,5mm, insert
here also mounting tube (-g) and insert the bolt. Place the security washer and the nut at the bottom but
do not tighten.
3)
Place on the left side of the vehicle, mounting plate (-h) over the pipe of the fuel tank till against the base
plate of the trunk, shove here the mounting piece as far as possible backwards (remove the bitumen
coating) and drill afterwards points (B) through till in the trunk with ø10,5mm. Place mounting piece (-f)
in the trunk, insert the necessary bolts washers and nuts but do not tighten.
4)
Make an incision at the bottom of the bumper as on sketch enclosed.
5)
Place the tow bar between the already mounted plates so that points (D) and (E) of the tow bar. Match
those of the mounting pieces. Points (A) of the tow bar match the provided screw thread holes where the
towing ring was fixed. Insert the necessary bolts, washers and nuts by (A), (D) and (E) and tighten now
everything firmly as on tension mentioned.
6)
Assemble (*) together with the socket holder (-p) and the security shackle (-s) and tighten also firmly.
Composition
1 tow bar reference 1385
1 ball T45L001
2 bolts M12x65
2 bolts M12x60
4 security nuts M12
2 mounting tubes T45
2 mounting pieces T45
1 security shackle (-s)
1 socket holder (-p)
2 bolts M10x80
Note
Please consult your cardealer or owners manual for the maximal permissable towing mass.
Remove any bitumen coating on the fastening position for the tow bar.
When drilling, be carefull not to damage any brake lines, electrical wiring or fuel lines.
(*)
8 bolts M10x35
(*')
10 security washers M10
(*)
6 nuts M10
(*-*')
1 mounting piece (-j)
(*')
1 mounting piece (-f)
(*-*')
1 mounting piece (-h)
(*')
1 mounting piece (-i)
(*')
2 mounting tubes (-g)
(C)
All bolts and nuts : quality 8.8
(A-B-D-E)
(A-B-C-D-E)
(B-C-E)
(C)
(B)
(B-D-E)
(C-D-E)
(C)

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