Replacing The Dav Cutter En; Troubleshooting; Brs-Lci Plc Cleaning Station En - Binzel BRS LCi Mode D'emploi

BRS LCi PLC
9.2 Replacing the DAV cutter
The cutter has a service life of approx. 20,000 cuts. This is an approximate value that was determined during a test setup
with a 1.0 mm steel wire (type SG 2). Deviations are possible if other wire electrodes are used.
The cutter's service life depends on the filler materials used:
 Fig. 6 Wire cutting device (DAV) sub-assembly on page EN-12
1 Carefully unscrew the retaining plate with lubricating nipple.
2 Unscrew and replace the cutter.
3 Screw the cover back on again.
4 Check the fixed jaws for wear; reverse or replace if necessary.

10 Troubleshooting

DANGER
Risk of injury and device damage when handled by unauthorized persons
Improper repair work and modifications to the product may lead to serious injuries and damage to the device. The
product warranty will be rendered invalid if work is carried out on the product by unauthorized persons.
• Only qualified personnel are permitted to perform work on the device or system.
Please observe the attached 'Warranty' document. In the event of any doubts and/or problems, please contact your retailer
or the manufacturer.
NOTICE
• Consult the documentation for the welding components.
10.1 BRS-LCi PLC cleaning station
Fault
Pneumatic motor does not run
Insufficient cleaning
Torch parts are damaged
No injection
Tab. 17 BRS-LCi PLC faults and troubleshooting
BAL.0424.0 • 2019-04-23
Cause
• Compressed-air supply/hose connection
interrupted
• Directional valve Y1 or Y2 does not open
• Valve actuator does not move
• Reamer defective or blunt
• Wrong equipment parts
• Check the fill level
• Compressed-air supply/hose connections
interrupted
• Directional valve Y4 does not open
• Valve actuator does not move
10 Troubleshooting
Troubleshooting
• Check all supply lines leading to the cylinder
and all threaded fittings
• Motor defective; replace
• Check the signal output of the robot control
• Replace the directional valve
• Replace the reamer
• Check the torch-dependent parts
• Check the immersion depth of the torch
• Refill the anti-spatter fluid
• Check all supply lines leading to the cylinder
and all threaded fittings
• Check the signal output of the robot control
• Replace the directional valve
EN - 23