7c
DISASSEMBLING/ASSEMBLING TSU, STSU, TSU-R, TSEU-R, TSHPU CLAMP MODELS
- Open the clamp to its full extent.
- Remove the tension spring (9) in the case of the 0,75 TSU, 1TS(E U, 1,5 TSU, 2 & 3 TSEU
first remove the retaining pin (10) in the cam assembly (2).
- Remove the retaining pin (10) and the cam pin (7).
- Take the retaining pin (10) out of the connecting piece (18) and remove the link pin
(17).
- Remove the lifting shackle (16).
- Push the connecting piece (18) in until the shackle pin (6) can be removed through the
mounting hole.
- Remove the connecting piece (18) and the cam assembly (2).
- Disassemble the lever (4) by removing the retaining pin (10) and take the lock assembly
(3) out of the clamp.
- Remove the pivot (8) using a socket and ring spanner.
- Clean all parts with a standard degreasant.
- Grease all shackle pins with bearing grease.
- Oil the spring if necessary.
- Assemble all the parts in reverse order.
- Always insert new original retaining pins (10) and do so with the aid of a hammer,
combination pliers and pin punch.
- Always fit a new pivot bolt (11) and nut (12).
- Always use original Terrier components when replacing parts.
- Remove any burr with a file.
10
6
2
1
Detail : A
18
Detail : A
11
8
12
16
17
18
3
9
10
4
10
13
10
7
8
OVERHAULING
At least once a year, or if occasioned by damage to the clamp, the lifting clamp should
be inspected, tested and if necessary overhauled by Terrier Lifting Clamps B.V. or another
recognized mechanical repair and service center. If in doubt refer to your supplier.
9
DISPOSAL
Once it has reached the end of its useful life, the clamp can be treated as scrap iron,
provided that the clamp is rendered unfit for use.
10
TROUBLESHOOTER'S CHECKLIST
Failure/malfunction
Possible Cause
Load slipping
Load dirty
Pivot dirty
Pivot and/or cam blunt
Jaws bent open
Lifting shackle pivoting badly Lifting shackle overloaded
Fork is pivoting badly
Fork overloaded
Body bent
Clamp overloaded
Lifting shackle oval shape
Clamp overloaded
Spring defective
Spring worn out
Shackle pins bent
Clamp overloaded
Retaining pins missing
Incorrectly assembled
Clamp difficult to open/close
Key way slot dirty
Clamp worn out
Clamp contaminated
Movable pivot
Dirt in movable pivot
Pivot does not move
Bent snap ring
11
WARRANTY 5 YEAR
Terrier Lifting Clamps B.V. provides a 5 year warranty on its lifting clamps. This warranty is
applicable to the original end user of the lifting clamps. Only if the clamp has been inspected,
checked and maintained by this instructions and by an official dealer. This warranty period
of 5 years is valid from the day of purchase, and is liable to all conditions and measurements
stated in this document.
11a CONDITIONS
This warranty only covers failures in the lifting tools which is the consequence of production
errors which occur during normal use. The warranty covers no wear to components such
as pivots, cam assemblies, lock springs etc. Should there be any kind of failure within this
guarantee period, the lifting tool will be replaced or repaired to insight of the producer.
Action
Clean load
Clean clamp
Overhaul clamp
Reject clamp
Reject clamp
Reject clamp
Reject clamp
Reject clamp
Overhaul clamp
Reject clamp
Fit new retaining pins
Clean clamp
Reject clamp
Clean clamp
Clean pivot
Revise clamp
19