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LSL–Superbike-Kit Fitting Instructions
1.) To avoid scratches and dents when re-routing hoses and cables remove the gas tank
first. Remove fairing bracket and mirrors if necessary. Always disconnect battery
ground before working on electric wiring and switches!
2.) Remove handlebar controls, clutch lever bracket and brake cylinder assy, then
remove the original handlebar.
3.) Mount the adaptor on standard top yoke (or swap new yoke depending on kit type).
To demount the ignition lock you mostly have to drill out the heads of the breakaway
screws. After mounting the ignition lock with the attached bushings and new screws
at the LSL-yoke you have to drill out the heads of the screws as theft protection, if
your bike is not equipped with an immobilizer. If the crown nut had to be removed
tighten up to original torque. Mount the new handlebar without tightening the screws
of the clamps too strong. Re-route cables and hoses if necessary. Please refer to
"specific mounting instructions" for re-routing.
4.) Remove brake-hose(s). Caution: avoid brake fluid on painted surfaces! Mount
enclosed brake-hose(s) with new gaskets.
Caution: Any work on the brake system or bleeding the system should be done
by an authorized dealer or a qualified mechanic! Pump brake lever until proper
pressure is felt on lever. Test brakes at slow speed!
5.) Now mount the handlebar controls and clutch/brake assy. Set drillings to fix controls
on the handlebar. If other than LSL handlebars are chosen, use tapes or metal sheets
under the controls to fix them on the handlebar. Now tighten handlebar clamps
equally up to 25Nm / 18.4lbf ft torque. Make sure that no cable is bended and stays
tension-free when turning the handlebar.
6.) Shorten fairing and screen, if necessary, to allow full steering movement of handlebar
with sufficient space at levers and switches. Please refer to "specific mounting
instructions" for shortening. Check throttle, choke and clutch cables function and
clearance on left and right steering angle. Adjust or re-route if necessary. After
finishing check all connections.
7.) Always check local laws and your manufacturer's warranty conditions for using
aftermarket parts on your bike!
Ride safe and have fun!
LSL-Motorradtechnik GmbH • D-47809 Krefeld
www.lsl.eu
Rev. 01 22/01/2009
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