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Owner's Operation and Instruction Manual
THIS MANUAL WILL HELP YOU TO OBTAIN EFFICIENT, DEPENDABLE SERVICE FROM THE HEATER, AND ENABLE YOU
TO ORDER REPAIR PARTS CORRECTLY. KEEP IN A SAFE PLACE FOR FUTURE REFERENCE.
• Please read this entire manual before installation and use of
this appliance. Failure to follow these instructions could result
in property damage, bodily injury, or even death.
• Contact your local building or fire officials about obtaining
permits, restrictions and installation inspection requirements in
your area.
• Save these instructions.
• If your heater is not properly installed, a house fire may result.
Ce produit peut vous exposer à des produits chimiques, y compris le
For everyone's safety, follow all Installation and Operating
monoxyde de carbone, qui est connu dans l'État de Californie pour causer
Directions. Never use makeshift compromises during the
installation of this appliance. Contact your local building
le cancer, des malformations congénitales et / ou d'autres problèmes de
or fire officials about restrictions and installation inspection
reproduction. Pour plus d'informations, visitez www.P65warnings.ca.gov
requirements in your area.
CALIFORNIA PROPOSITION 65 WARNING:
This product can expose you to chemicals including carbon monoxide, which
is known to the State of California to cause cancer, birth defects and/or other
reproductive harm. For more information, go to www.P65warnings.ca.gov
MODEL: AP5780
SAVE THESE INSTRUCTIONS
United States Stove Company
227 Industrial Park Road
South Pittsburg, TN 37380
Report No. 0215PS061E
0215PS061S
Certified to ASTM E 1509, 2012, and Certified
to ULC S627, 2000, and (UM) 84-HUD
This unit is not intended to be used as
a primary source of heat.
U.S. Environmental Protection Agency
Certified to comply with 2015
particulate emissions standards.
852925D-0131H
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Sommaire des Matières pour United States Stove Ashley Hearth Ptoducts AP5780
- Page 1 Certified to comply with 2015 is known to the State of California to cause cancer, birth defects and/or other particulate emissions standards. reproductive harm. For more information, go to www.P65warnings.ca.gov United States Stove Company 227 Industrial Park Road South Pittsburg, TN 37380 852925D-0131H...
- Page 2 Safety Precautions This manual describes the installation and operation of the Ashley, AP5780 wood heater. This heater meets the 2015 U.S. Environmental Protection Agency’s crib wood emission limits for wood heaters sold after May 15, 2015. Under specific test conditions this heater has been shown to deliver heat at rates ranging from 8,507 to 26,386 Btu/hr. This heater achieved a particulate emissions rate of 1.3g/hr when tested to method ASTM E2779-10 (*and an efficiency of 72%).
- Page 3 Specifications Heating Specifications Fuel Burn Rate* (lowest setting) 1.4lbs per hr Burn Time (lowest setting) 32 hrs Hopper Capacity 46lbs Flue Size 3“ or 4” (77mm to 102mm) * Pellet size may effect the actual rate of fuel feed and burn times. Fuel feed rates may vary by as much as 20%. Use PFI listed fuel for best results.
- Page 4 Installation ATTENTION: DO NOT vent under any porch, deck, awning, or in any semi enclosed or roofed area. Doing so may result in unpredictable airflow at the vent cap under certain conditions and can affect the performance of your stove, as well as, other unforeseeable issues. INSTALLATION OPTIONS Read this entire manual before you install and use your pellet stove.
- Page 5 Installation VENTING REQUIREMENTS • Install vent at clearances specified by the vent manufacturer. • Do not connect the pellet vent to a vent serving any other appliance or stove. • Do not install a flue damper in the exhaust venting system of this unit. •...
- Page 6 Installation VENT TERMINATION CLEARANCES A. Minimum 4-foot (1.22m) clearance below or beside any door or window that opens. B. Minimum 1-foot (0.3m) clearance above any door or window that opens. C. Minimum 3-foot (0.91m) clearance from any adjacent building. D. Minimum 7-foot (2.13m) clearance from any grade when adjacent to public walkways. E.
- Page 7 Assembly Instructions Step 1 Pull the factory installed wires out of the top of the stove. There will be two wire harnesses, as shown. Step 2 Unpack the top mount controls and ensure that the wiring harness shown is attached securely. Step 3 Connect the factory installed wiring harnesses to the control panel as shown.
- Page 8 Installation THROUGH THE WALL INSTALLATION (RECOMMENDED INSTALLATION) Canadian installations must conform to CAN/CSA-B365. To vent the unit through the wall, connect the pipe adapter to the exhaust motor adapter. If the exhaust adapter is at least 18 in.(457mm) above ground level, a straight section of pellet vent pipe can be used through the wall.
- Page 9 Installation OUTSIDE AIR SUPPLY (OPTIONAL, UNLESS INSTALLING IN A MOBILE HOME) Adequate ventilation air is required to operate this heater. During operation, the heater draws air for combustion which can be assisted by the installation of outside combustion air inlets. However, certain weather conditions such as icing or use of kitchen exhaust fans may impact and reduce the effectiveness of vents.
- Page 10 Control Panel PANEL CONTROLS The blowers and automatic fuel supply are controlled from a panel on the top of this unit. The control panel functions are a follows. A. ON/OFF SWITCH (“POWER” BUTTON) • When pushed, the stove will automatically ignite. No other fire starter is necessary. The igniter will stay on for at least 10 and up to 12 minutes, depending on when Proof of Fire is reached.
- Page 11 Operation • Do not use chemicals or fluids to start the fire - never use gasoline, gasoline-type lantern fuel, kerosene, charcoal lighter fluid, or similar liquids to start or “freshen up” a fire in this stove. Keep all such liquids well away from the stove while it is in use.
- Page 12 Operation AUTOMATIC IGNITOR Fill hopper and clean burn pot. 1. Press “On/Off” button. Make sure green light comes on. 2. The damper should be completely closed or open no more than ¼ of the way during start-up. This will vary depending on your installation and elevation.
- Page 13 Operation / Maintenance SHUTDOWN PROCEDURE Turning your stove off is a matter of pressing the “POWER” button on the display board. The green light will turn back to red when the “POWER” button is pushed. The auger motor will stop, and the blowers will continue to operate until the internal firebox temperatures have fallen to a preset level.
- Page 14 Maintenance WARNING: FAILURE TO PROPERLY MAINTENANCE THE CLEAN OUTS WILL RESULT IN POOR PERFORMANCE OF THIS STOVE. INTERIOR CHAMBERS • Burn Pot: Periodically remove and clean the burn pot and the area inside the burn pot housing. In particular, it is advisable to clean out the holes in the burn pot to remove any build up that may prevent air from moving through the burn pot freely.
- Page 15 Maintenance ASH DISPOSAL Remove ashes when unit has cooled. Ashes should be placed in a metal container with a tight fitting lid. The closed container of ashes should be placed on a noncombustible floor or on the ground, well away from all combustible materials, pending final disposal.
- Page 16 Maintenance 1. Once the heater has cooled, remove the door from the heater. 2. Remove the rope gasket from the door along with the four (4) screws holding the glass retainer in place and the glass retainer. 3. While wearing leather gloves (or any other gloves suitable for handling broken glass), carefully remove any loose pieces of glass from the door frame.
- Page 17 Trouble Shooting Guide When your stove acts out of the ordinary, the first reaction is to call for help. This guide may save time and money by enabling you to solve simple problems yourself. Problems encountered are often the result of only five factors: 1) poor fuel;...
- Page 18 Trouble Shooting Guide Display is Flashing “E2” Possible Causes Possible Remedies: (Unplug stove first when possible) Unhook air hose from the air switch and blow through it. If air Airflow switch hose or stove attachment pipes for flows freely, the hose and tube are fine. If air will not flow throw hose are blocked.
- Page 19 Trouble Shooting Guide Display is Flashing “E3” Possible Causes Possible Remedies: (Unplug stove first when possible) The hopper is out of pellets Refill the hopper. The air dampener is too far open for a low feed If on the low setting, you may need to close the dampener all the setting way.
- Page 20 Trouble Shooting Guide Display is Flashing “E4” Possible Causes Possible Remedies: (Unplug stove first when possible) The air inlet, burnpot, interior combustion air Follow all cleaning procedures in the maintenance section of chambers, combustion blower, or exhaust pipe are the owner’s manual. blocked with ash or foreign material.
- Page 21 Trouble Shooting Guide Stove Feeds Pellets, But Will Not Ignite Possible Causes Possible Remedies: (Unplug stove first when possible) Push the air damper in closer to the side of the stove for startup. In some situations it may be necessary to have the damper Air damper open too far for ignition.
- Page 22 Trouble Shooting Guide Stove Will Not Feed Pellets, But Fuel Feed Light Comes On As Designed Possible Causes Possible Remedies: (Unplug stove first when possible) Wait for the stove to cool for about 30 - 45 minutes. Locate the High Limit thermodisc and press the reset button on the back of it.
- Page 23 Trouble Shooting Guide • Glass “Soot’s” Up At A Very Fast Rate • Flame Is Lazy, Dark, And Has Black Tips • After Stove Has Been On For A While, The Burnpot Overfills Possible Causes Possible Remedies: (Unplug stove first when possible) Stove or vent pipe is dirty, which restricts airflow Follow all cleaning procedure in the maintenance section of through the burnpot.
- Page 24 Replacement Parts Vented Back Panel Auger Auger Bushing High Limit T-disc 892776 891132 892187 80455 Auger Motor Bracket Exhaust Blower Auger Motor Gasket, Exhaust Blower 892188 80488 80602 88166 Hopper Switch Vacuum Switch T-disc Exhaust 3 Prong Receptacle 80491 80599 80549 80462 In order to maintain warranty, components must be replaced using original manufacturers parts purchased...
- Page 25 Replacement Parts Convection Blower Housing, PCBA Controller PCBA Hopper Handle 80709 80631 892199 891148 Top Assembly Ash Covers PCBA, Controller Ash Cover Gaskets 892771 80630 892770 88266 Front Louver Front Lower Plate Burn Pot Hair Pin 892774 892773 86624 83529 In order to maintain warranty, components must be replaced using original manufacturers parts purchased through your dealer or directly from the appliance manufacturer.
- Page 26 Replacement Parts Ignitor Power Cord Ignitor Tube Door Assy. 80607 80461 86633 892772 Door Glass Glass Gasket Door Handle Door 892775 88267 41“ 892663 892777 Door Gasket Side Panels - Set of 2, Gloss Black 88082 45“ 892764 Side Panels - Set of 2, Polished Stainless 892765 Side Panels - Set of 2,...
- Page 27 Wiring Diagram -27-...
- Page 28 Service Record It is recommended that your heating system is serviced regularly and that the appropriate Service Interval Record is completed. SERVICE PROVIDER Before completing the appropriate Service Record below, please ensure you have carried out the service as described in the manufacturer’s instructions. Always use the manufacturer's specified spare part when replacement is necessary.
- Page 29 Parts and/or service replacements made under the terms of this warranty are warranted only for the remaining period of the original heater warranty. Without specifi c written exclusionary waivers, no one has authority to add to or vary this limited warranty, or to create for United States Stove Company any further obligation of liability in connection with this heater or any other applicable accessory.
- Page 30 How To Order Repair Parts / Comment Commander Les Pièces De Rechange THIS MANUAL WILL HELP YOU OBTAIN EFFICIENT, DEPENDABLE SERVICE FROM YOUR PELLET STOVE, AND ENABLE YOU TO ORDER REPAIR PARTS CORRECTLY. KEEP THIS MANUAL IN A SAFE PLACE FOR FUTURE REFERENCE. WHEN WRITING, ALWAYS GIVE THE FULL MODEL NUMBER WHICH IS ON THE NAMEPLATE ATTACHED TO THE HEATER.