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does not entirely eliminate the problem. A nest or web can cause the burner to burn with a soft yellow or
orange flame or cause a fire (flashback) at the air shutter beneath the control panel. To clean the inside of the
burner, it must be removed from the gas grill: Remove the screw that attaches the burner to the back wall.
Slide the burner back and upwards to remove. Cleaning: Use a flexible venturi tube brush to clean the inside
of the burner. Shake any loose debris from the burner through the gas inlet. Check the burner ports and valve
orifices for blockages. Burner ports can close over time due to cooking debris and corrosion, use an opened paperclip
or the supplied port maintenance bit to clean them. Drill out blocked ports using this drill bit in a small cordless
drill. The ports are easier to clean if the burner is removed from the grill, but it can also be done with the
burner installed. Do not flex the drill bit when drilling the ports, as this will cause the drill bit to break. This drill
is for burner ports only, not for the brass orifices (jets) which regulate the flow into the burner. Take care not to
enlarge the holes. Ensure the insect screen is clean, tight, and free of any lint or other debris.
Reinstallation: Reverse the procedure to reinstall the burner. Check that the valve enters the burner when
installing.
WARNING!
When reinstalling the burner after cleaning it is very important
that the valve/orifice enters the burner tube before lighting your gas grill. If the
valve is not inside the burner tube a fire or explosion could occur.
Aluminum Castings: Clean castings periodically with warm soapy water. Aluminum will not rust, but high
temperatures and weathering can cause oxidation to occur on aluminum surfaces. This appears as white spots
on the castings. To refinish these areas, clean first and sand lightly with fine sandpaper. Wipe the surface to
remove any residue and paint with high temperature barbecue paint. Protect surrounding areas from over-spray.
Follow the manufacture's directions for curing.
Troubleshooting
Problem
Possible Causes
Low heat / Low flame
For propane - improper lighting procedure.
when valve turned to
high.
For natural gas - undersized supply line.
For both gases - improper preheating.
Excessive flare-ups/
Sear plates installed incorrectly.
uneven heat.
Improper preheating.
Excessive grease and ash build on sear plates
and in drip pan.
Solution
Ensure lighting procedure is followed
carefully. All gas grill valves must be in the
off position when the tank valve is turned
on. Turn tank on slowly to allow pressure
to equalize. See lighting instructions.
Pipe must be sized according to
installation code.
Preheat grill with both main burners on
high for 10 to 15 minutes.
Ensure sear plates are installed with the
holes towards the front and the slots on
the bottom. See assembly instructions.
Preheat grill with both main burners on
high for 10 to 15 minutes.
Clean sear plates and drip pan regularly.
Do not line pan with aluminum foil. Refer
to cleaning instructions.
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