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3. teCHnICAL DAtA
type
Order no.
Permitted load first rope
t
layer
Crank force
N
Lift per crank turn
mm
Rope length
m
Polyamid rope with loop
mm
DIN 83307-8-K
Working temperature
° C
Weight w.o. rope
kg
Modifications of the design and execution reserved.
For customized products, the data of the enclosed drawing is valid!
4. COnStruCtIOn
The built in winches are equipped with worm gear and maintenance-
free sleeve bearings. The framework is bolted to the carriage body.
5. InStALLAtIOn
For safety reasons the spare wheel carrier should be installed with
screws, washers and nuts of previewed dimension.
6. rOpe InStALLAtIOn
When the crank is turned clockwise the rope must coil up on the drum
anti-clockwise.
Put in the rope through the drum bore, knot it.
At the support arm the rope is fixed ex works.
> 3
7. OperAtIOn
z Introduce the support arms stud bolts into the hole pattern of the rim..
Mount the rope to the drum. Lift the spare wheel by turning the crank
clockwise.
z Tighten the bolts with nuts and securing washers
z Secure additionally by applying a clip connector on both transversal bores.
One clip connector instead of may be padlocked (anti-theft device).
z Secure clip connector with mesh against losing.
z Lower the spare wheel reverse.
094027_o_de_gb_fr_ersrhal_s
4718
4731
4732
210966 210970 213163 210973
0,25
0,25
0,20
150
150
11,6 Nm
5,8
5,8
5,8
1,75
1,75
1,75
ø 8
ø 8
ø 8
-20 ... +50
18,5
16,5
22,0
Polyamid rope
> 1,5 x rope-Ø
haacon hebetechnik gmbh – Telefon +49 (0) 9371 - 66804-0 . Fax +49 (0) 9371 - 66804-66
8. InSpeCtIOn
The equipment must be inspected in accordance with the conditions of
4729
use and the operating conditions at least once per year by an authorised
person per TRBS 1203 (Technical expert) (testing per BetrSichV, §10,
sect.2 represents implementation of EC Directives 89/391/EEC and
0,25
2009/104/EC and the annual occupational safety inspection per DGUV-
V 54, §23, sect. 2 and DGUV-G 309-007).
70
These inspections must be documented:
5,8
– Before commissioning.
3
– After significant alterations before recommissioning.
– At least once per year.
ø 8
– In the event of unusual occurrences arising that could have detrimen-
tal effects on the safety of the winch (extraordinary tests, e.g. after a
long period of inactivity, accidents, natural events).
36,5
– After repair works that could have an influence on the safety of the winch.
Technical experts are persons, who have sufficient knowledge based
on their specialist training and experience, in the areas of winches, lift
and pull systems and the relevant official occupational health and safety
rules, accident prevention regulations, guidelines and generally ac-
cepted engineering rules (e.g. EN standards), to evaluate the opera-
tional safety of winches, and lift and pull systems.
Technical experts are to be nominated by the operator of the equip-
ment. Performance of the annual occupational safety inspection as well
as the training required to obtain the aforementioned knowledge and
skills can be provided by haacon hebetechnik.
9. MAIntenAnCe reCOMMenDAtIOn
The operator determines the intervals themselves based on frequency
of use and the operating conditions.
– Regular cleaning, no steam jets!
– General overhaul by the manufacturer after 10 years at the latest.
CAutIOn!
Only perform inspection, maintenance and repair work on an
unloaded hoist. Only allow work on brakes and locks to be per-
formed by qualified specialist personnel.
Maintenance and inspection work
Visual check of the rope hooks (load carrier)
Function of the winch
Condition of the rope and lifting equipment
Brake function under load
Grease bearing of drive pinion
Check rope for wear acc. to DIN 15020 Sheet 2 and service
Check fastening bolts for secure seating
Check all parts of the winch and crank for wear, if ap-
plicable, replace defective parts and lubricate.
Check type plate for legibility
Have an inspection performed by an expert
Lubricant recommendations: Multi-purpose grease per DIN 51502 K3K-20
10. SpAre pArtS
When ordering spare parts it is e s s e n t i a l to quote:
– The type and serial number of the equipment / item and part number
11. DISASSeMBLY, DISpOSAL
– Make sure to observe the safety instructions.
– Dispose of the equipment and the substances within it in an environ-
mentally responsible manner.
Intervals
Before
every use
Quarterly
Annually
Annually
3
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