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Door Thickness Adjustment
• For 13⁄4" thick doors, NO ADJUSTMENT IS REQUIRED. Continue to step 2.
• For 1³⁄8" thick doors, install the optional spacers (see steps 2 and 4).
No further adjustment is required. Continue to step 2.
• For 1⁵⁄8", 2", or 2⅛" thick doors ONLY, complete the following door thickness
adjustment steps.
A
Remove outside lever assembly from chassis.
Requires #2
Phillips screwdriver
B
Remove adjustment plate by rotating counter-clockwise.
Remove door thickness insert using pin wrench.
Adjustment
plate
C
Reorient and replace the door thickness insert.
Door Thickness
1⅝"
2"
2⅛"
Chassis
side view
Door
thickness
insert
Door Thickness Insert
Door thickness
insert channel
NOTE: If door thickness insert is missing, align the
adjustment plate to marks on chassis:
Door
Thickness
Align adjustment plate with 1³⁄4" mark. Use optional spacers.
1³⁄8"
For ND85 rotate additional half turn counterclockwise.
Tighten adjustment plate to bottom, then rotate a half turn
1⁵⁄8"
counterclockwise.
Align adjustment plate with 1³⁄4" mark. For ND85 rotate
1³⁄4"
additional half turn counterclockwise.
2"
Align adjustment plate with 2" mark.
Align adjustment plate with 2" mark, then rotate an
2⅛"
additional full turn counterclockwise.
D
Reinstall adjustment plate.
Tighten until door thickness insert enters notch in adjustment plate
(or align as described above).
If applicable, adjust turn button position.
E
Reattach the outside lever assembly to the chassis.
Tighten until snug
with #2 Phillips
screwdriver.
Adjustment
1³⁄4"
2"
1³⁄₄" (44 mm)
1³⁄₈" (35 mm)
2" (51 mm)
2¹⁄₈" (54 mm)
1⁵⁄₈" (41 mm)
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