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Toyota Avensis Break
04/2003- ....
Ref. 1406
Fitting instructions
1)
Disassemble the bumper, the plastic protection plate and the metal buffer beam. Remove the exhaust out
of the suspending rubbers in the rear and disassemble the heat shield. Permanently remove the towing
rings at the bottom of the vehicle. Remove the floorcovering and the plastic storage compartments out of
the trunk.
2)
Position the plates (-h) and (-i) with the points (A) on the provided screw-thread holes where the towing
rings were fixed and with points (B) on the provided drillings at the bottom of the chassis beam. Insert
the bolts and the washers by (A) and by (B) the nut pieces (-j) in the chassis beams through the openings
in the rear of the vehicle which were freed after having disassembled the buffer beam. Re-assemble the
buffer beam on the vehicle but do not tighten the bolts yet.
Place the tow bar between the already mounted plates till the points (G) and (G') match those of the side
3)
plates. Insert the bolts but do not tighten yet.
4)
On the left and right side of the bottom of the vehicle, are 8 rubber caps. Remove those caps. In the
trunk you get access to these drillings. Place the plates (-m) and (-n) with the points (E) and (F) on the
provided drillings, insert the bolts through the trunk. Place the reinforcement plates (-k) and (-l) on the
points (E) at the bottom of the vehicle. The points (D) of the reinforcement plates (-k) and (-l) match the
drillings in the side plates (-h) and (-i). Insert all bolts and tighten everything firmly.
5)
Re-assemble the heat shield and use therefore by (C) the bolt included. Replace the exhaust in the
suspending rubbers. Make a small incision in the plastic protection plate (see photo) so that this one
matches over the tow bar. Assemble the bumper.
6)
Assemble the fixed ball or the pedestal T36 together with the socket holder (-p) and the security shackle
(-s). Place the socket holder in a way that you can easily insert the plug.
Composition
1 tow bar reference 1406
1 ball T45L001
4 bolts M12x70 - DIN931
4 security nuts M12
2 mounting tubes T45
2 mounting pieces
1 security shackle (-s) (800053)
4 bolts M12 - 1/25x35mm - DIN961
10 security washers M12 - DIN128A
4 washers ø24x13x2,5mm
2 bolts M10x35 - DIN933
2 security washers M10 - DIN128A
1 bolt M6x25 - DIN933
1 security washer M6 - DIN128A
Note
Please consult your cardealer or owners manual for the maximal permissable towing mass.
Remove any bitumen coating on the fastening position for the tow bar.
When drilling, be carefull not to damage any brake lines, electrical wiring or fuel lines.
(*-*')
1 washer ø18x6,4x1,5
(*-*')
12 bolts M8x30 - DIN933
12 nuts M8 - DIN934
(*-*')
12 security washers M8 - DIN128A
(*)
4 washers ø24x8.4x2,5mm
(*-*')
6 bolts M12x35 - DIN933
(*)
4 nuts M12 - DIN934
(A)
2 mounting lats (-j)
(A-G-G')
1 mounting piece left (-n)
(A)
1 mounting piece right (-m)
(B)
1 mounting piece left (-l)
(B)
1 mounting piece right (-k)
(C)
1 socket plate P07 (-p)
(C)
All bolts and nuts : quality 8.8
(C)
(D-E-F)
(D-E-F)
(D-E-F)
(F)
(G-G')
(G)
(B)
(E-F)
(E-F)
(D-E)
(D-E)
(*)
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