ZONELINE SERIES – DIRECT ELECTRICAL CONNECTION
STEP 1A. ALL MODELS
Remove the room cabinet
by pulling it out at the
bottom to release it (1);
then lift it up to clear the rail
along the unit top (2).
STEP 2: INSTALL JUNCTION BOX ON MOLDED PLASTIC BMC
2A. SELECT ELECTRICAL
CONNECTION METHOD
• For Conduit Installation: Use the hole in the bottom
of the junction box to connect flexible conduit. Hole
is designed for 1/2" connector. Proceed to Step 2B.
• For Sub-Base Installation: Remove the rectangular
knockout in the bottom of the junction box base to
accept the chaseway from the sub-base. Proceed to
Step 2C.
Rectangular
Knockout
2B. ATTACH WIRING USING A
CONDUIT
1. Use the round hole at the bottom of the junction box to
attach conduit coming from the branch circuit. Attach the
conduit using proper conduit connector and bring wires
into the junction box. Leave 6" of wire free at the end of
the conduit to allow connections to be made.
Ground Wire
2. If a fuse and fuse holder are to be used, the knockout at
the side of the box is for mounting a Buss Fuse holder.
Be sure the fuse and fuse holder are of the same rating
as the branch circuit. Leadwire at the fuse can be either
soldered in place or attached using UL-listed 1/4" female
(receptacle) crimp connectors.
Installation Instructions
CONTROL BOX COVER
Screw
Tab
Junction
Box
Base
Conduit
STEP 1B.
Check the control box cover on the front of the
Zoneline, just below the unit controls.
• If molded plastic, use junction box labeled
RAK4002D. Proceed to step 2.
2C. ATTACH WIRING USING A SUB-
BASE AND CHASEWAY (sold
separately)
1. Remove the rectangular knockout at the bottom of the
junction box. Remove the rectangular knockout at the right
end of the sub-base.
2. Wiring is placed between the two halves of the chaseway.
Observe the orientation of the chaseway.
Wiring
Chaseway
3. Align the screw holes and secure the halves together by
using a Type A screw in the lower or longer section of the
chaseway. The top screw must be inserted in the next step.
4. Slide the upper end of chaseway with wiring protruding
into rectangular knockout opening in the junction box. Be
sure chaseway side flanges are on the inside of the box.
Drive one screw (provided with chaseway) through the
junction box bottom into the chaseway side flange*. Insert
lower end of chaseway into rectangular hole in sub-base
and slide to right into the rectangular knockout making
sure chaseway side flanges are inside the sub-base.
Route wire toward the center of the sub-base. Drive one
screw (provided with sub-base/chaseway kit) through the
sub-base slotted hole into chaseway side flange hole.
* Align the upper screw holes and use a Type A screw to
complete the chaseway assembly.
2
Sub-base
Knockout
Chaseway cover