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Residual Hazards and Protective Action
1. Mechanical Residual Hazards:
• Catching, winding:
Lose garments and jewels may be caught with moving
parts.
Contact with rotating sander disk may result in serious injuries.
• Friction, abrasion:
Always wear tight-fitting garments and do not wear
jewels that might be caught.
Avoid any contact with the sanding means. Use protection
gloves.
2. Electrical Residual Hazards:
• Direct electrical contact:
Defective cable or plug may cause an electrical shock.
Have the defective cable/plug exchanged by a professional.
Use the unit only if connected via a faulty current switch (FI).
• Indirect electrical contactt:
Accidents caused by conductive parts on open or
defective structural parts .
Always unplug for maintenance Use the unit only if connected
via a faulty current switch (FI).
3. Noise Hazard:
• Hearing Impairment:
Prolonged work with the unit may result in hearing
impairment.
Wear ear protectors
4. Materials and Other Substances Hazards:
• Contact, aspiration:
Lungs may be affected by great amount of dust being
formed.
Always wear breathing mask when working with the unit.
5. Human Factor Neglect:
• Neglect us of personal protection equipment:
Operating the unit without adequate PPE may cause
severe external/internal injuries
Always wear prescribed protective clothing and work
considerately.
• Inadequate local lighting:
Insufficient light is a heavy safety risk.
Provide for sufficient lighting
6. Other hazards:
• Thrown away objects and splashes:
In the process of cutting, the blade or mechanical
particles may injure your eyes.
Always wear goggles when working with the unit
Assembly and Initial Operation (Fig. 2)
Mount the unit to four respective points on flat horizontal
ground using suitable screws and check it for firm settlement.
Workbench Alternative Assembly (Fig. 1 and 3)
Fig. 1:
Belt and disc grinding machine 6500 PRO is supplied nearly
completely assembled. It is only needed to shift the table
bracket (Fig.1 – pos. 3) to a given screw and to screw it
together with an socket wrench.
Fig. 3:
Now, attach the table bracket with the lock screw delivered.
Now, the table is smoothly adjustable.
Initial Operation Safety Instructions
•
Mind the safe attachment of the unit on a suitable surface
area.
•
Make sure that all the screwed joints are tight.
Procedure
•
The assembly of parts should be done in shown order. Be
particular about correct arrangements of structural parts
according to the figures.
•
Connect a suitable dust exhauster to the exhaust
connection.
The unit must always be operated with a dust
exhauster. That will prevent excessive dust nuisance
that may be health hazardous and helps to a better
sanding result.
Operation (Fig. 4 and 5)
Fig. 4:
Mind the run direction!
Fig. 5:
By pressing button (I), the unit will switch on. Pressing button
(0), it will switch off.
Change of Grinding Angle (vertical use, Fig. 6,7 and 8)
Use the Allen key to loosen the screw(s) beyond the abrasive
wheel (size 6 mm) equipment (Fig. 6).
Set up the required angle of the grinding belt.
After setting the required angle, retighten the screw (Fig. 7)
Now, the unit is ready to work with the grinding belt fitted
vertically (see Fig. 8).
Operator Safety Instructions
Unplug before any maintenance, adjustment and
cleaning. Unplug, having finished the work.
•
Do not use the machine until you have read the
instruction manual carefully.
•
Observe any safety instructions included in the
manual.
•
Be responsible to the others
Step-by-step Instructions
1.
Switch on the unit and work the piece either on the
sander belt or the sander disk. (Never work it against the
run direction)
2.
Switch the unit off and clean it.
Troubles – Causes – Troubleshooting
(Trouble):
(Cause):
(Troubleshooting):
(Trouble):
(Cause):
(Troubleshooting):
(Trouble):
(Cause):
(Troubleshooting):
10
Burnt wood.
1.
Blunt belt or disk.
1.
Replace the belt/disk.
Belt running sideward.
1.
Set-up does not match.
1.
Set-up the belt again
Belt will not start up.
1.
Belt too tensioned
1.
Loosen the belt.
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