FITTING INSTRUCTION
Clamp mark
in acc. with
Cables joining
ISO
PN
1
L
Left directional lights
2
+
Rear fog lights
3
31
Ground
4
R
Right directional lights
5
58R
Right side parking lights
6
54
Stoplights
7
58L
Left side parking lights
5
B
C
E
8
6
4
10
Fig. 1
This towbar is designed to assembly in following cars:
PEUGEOT 205 3/5 doors, produced since 1983 till 1998, catalogue
number F02 and is prepared to tow trailers max total weight 1000 kg and
max vertical load 50 kg.
Thank you for buying our product. Their reliability has been confirmed in
many tests. Reliability of towbar depends also on correct assembly and right
operation. For this reasons we kindly ask to read carefully this instruction and
apply to hints.
The towbar should be install in points described by a car producer.
1.
Disassemble the bumper, take the spare wheel out the boot, and lower a muffler.
2.
Drill two holes ø12 mm in the rear panel at the bottom of the car (see fig.2).
E
5
B
C
A
A
8
9b
9a
D
3
From manufacturer
Fitting instructions
3. Position the element (pos. 1) to the chassis and fix it through the just made holes and
towbars holes (pos. A) using M10x30mm pos. 10 (use also washers ø42 mm)
4. Drill ø12mm through the towbars holes (pos. B) to the inside part of the boot, then
10
position the elements (pos. 5) in the boot and fix it together using M10x30mm (pos. 10)
Make hole
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ø12mm
4
7
Fig. 2. Rear panel from below of the car
1
17
5. Drill ø12 mm through the holes (pos. C) and fix it using M10x30mm (use the washers
ø42 mm)
6. Position the supports (pos. 6 and 7) to the left and right side of the bar and fix it through
the holes (pos. D) using bolts M10x30mm.
7. Drill the holes in the chassis using bit ø12 mm. Do it through the holes (pos. E). Then
2
fix it through the element (pos. 4) using bolts M10x30mm.
8. Reassemble the bumper and a muffler.
9. Tighten all nuts and bolts according to the torque shown in the table
10. Position the ball of towbar (pos. 2) together with socket plate (pos. 3) and fix it by bolt
M12x75mm (pos. 9a) and M12x70mm (pos. 9b) supplied with the towbar.
11. Connect the electric wires according to the instructions of the car
12. Complete the paint cover of towbar (during the mounting paint cover could be
destroyed)
After installation of towbar you should get adequate note in registration book (at
authorised service station).The car should be equipped with:
•
Indicators
•
Tow mirrors
After 1000km check all bolts and nuts. The ball of towbar must be always kept
clear and conserve with a grease.
Reinforcement
Torque settings for nuts and bolts (8,8):
M8
25 Nm
M10
55 Nm
M12
85 Nm
M14
135 Nm
NOTE
Bottom
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Make hole
ø12mm