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1. Safety instructions
For skilled electricians and instructed person-
nel in accordance with national legislation, in-
cluding the relevant standards and, where ap-
plicable, in acc. with IEC 60079-17 on electrical
apparatus for explosive atmospheres.
The light fitting must not be operated in zone 0
and 20 hazardous areas!
The light fitting must not be use while
excessive deposit of dust (≥ 50 mm, accd. EN
50281-1-2) exist.
The technical data indicated on the light fitting
are to be observed!
Changes of the design and modifications to the
light fitting are not permitted!
The light fitting shall be operated as intended
and only in undamaged and perfect condition!
Only genuine CEAG/Cooper Crouse-Hinds
(CCH) spare parts may be used for
replacement!
Repairs that affect the explosion protection (see
national standard), may only be carried out by
CEAG/CCH or a qualified "electrician"
In the case of special service conditions in the
sense of a possible endangering by
electrostatic loading the user within own
responsibility or in coordination with the
manufacturer must specify suitable measures.
The national safety rules and regulations for
prevention of accidents and the following
safety instructions which are marked with
an (
) in these operating instruction, will
have to be observed!
Address
Address
switch 1
switch 2
0
0
0
1
0
2
...
...
1
0
1
1
...
...
...
...
2
0
2
1
...
...
9
9
Fig. 7 Addressing dKLK 23 CG-S
4 4 4 4 4
Cooper Crouse-Hinds GmbH
2. Conformity with standards
This explosion protected light fitting meets the
requirements of EN 50281-1-1, EN 50014, EN 50018 and
EN 60 598 T.2-T.22. It also complies with the EC
directives for "Apparatus and protective systems for use
according to the rules in hazardous areas" (94/9/EC) and
"Electromagnetic compatibility" (89/336/EEC).
It has been designed, manufactured and tested
according to the state of the art and according to EN ISO
9001:2000.
The dKLK light fittings are suitable for use in Zone 1, 2
21* and 22* hazardous areas acc. to VDE 0165 and IEC
60079-10!
The enclosure materials employed, including the exterior
metal parts, are made of high-quality materials which
ensure a corrosion protection and resistance to chemical
substances corresponding to the requirements in a
"normal industrial atmosphere":
-
impact resistant clear polycarbonate
-
glass-fibre reinforced polyester
3. Technical data
EC type examination
certificate:
Category of application
aacd 94/9/EC (gas):
(Dust)*
Approval of the production
quality assurance:
Insulation class accd.
to EN 60598
Rated voltage
Mains/CG-S luminaire
Rated current
Lamps:
Compact fluorescent lamps with integrated electronic
ballast and lamp cap E27
Osram
or Philips
or
Luminaire
address
Monitoring off
Flash light module:
1
2
free flameproof volume:
...
electrical connection
10
11
...
or
...
20
type
not permissable
Test torque for EEx-d
not permissable
gland M20: :
No. of connections:
Degree of protection
accd. EN 60598
Permissible ambient
temperature
weight without built-in
components
1) see table 1
4. Special features
The lumionaire dKLK 23 will be supplied with a
flameproof inlet eXLink, which will be used for electrical
mains connection of the luminaire (2-pole + PE). The
attached eXLink-connector in moulded plastic with cage
clamp connection will be suitable for cables diameter Ø
8-11 mm and a wire cross section of 0.75 - 1.5 mm².
Please observe the relevant notes for installation and
operation according CCH instruction GHG 570 7001
P0001.
5. Installation
The respective national regulations as well as the
general rules of engineering which apply to the
installation and operation of explosion protected
apparatus will have to be observed!
Transport and storage of the luminaire is permitted in
original packing and specified position only!
Opening and closing the light fitting
Open the hexagon socket srew AF3 (fig 1A)
Unsrew and remove threaded ring with protective
cover.
Srew lamp with electronic ballast into lamp socket
E27 (fig 2)
If a monitored luminaire dKLK 23 CG-S is used, the
addressing must be done. See addressing (fig. 4)
Srew threaded ring with protective cover complete
into the luminaire thread, re-screw up to the safety
screw (fig. 3A) and fix the safety screw M4 (fig 3B).
Fix the luminaire at a sufficient mounting place using
the both threads M6.
When fixing the mounting accessories onto the light
fitting, observe the max. depth of thread of 9 mm!
Do not use too long screws!
Use connector GHG 57 (eXLink) for mains connection.
The terminal-links are:
L = Pin 1
N = Pin 3
PE = Pin PE
Observe the relevant instruction GHG 570 7001 P0001
Mounting accessories: See catalogue Cooper Crouse-
Hinds GmbH.
Mains connection with flameproof cable glands
The execution with flameproof cable gland type Capri
ADE 1F is suitable for cables with outer diameter of
8.5 - 16 mm.
Install the cable in accordance with fig. 6 and connect the
lines in accordance with fig. 5 (5a - L and N), 5b - PE).
Observe the test torques for the flameproof gland!
PTB 04 ATEX 1017 X
Installation of the lamp:
II 2 G EEx d IIC T6
II 2 D IP 66 T 80 °C
PTB 96 ATEX Q001-2
suitable for DC operation!
I
Monitoring (Surveillance 23 CG-S)
Monitoring (Surveillance 23 CG-S)
Monitoring (Surveillance 23 CG-S)
Monitoring (Surveillance 23 CG-S)
Monitoring (Surveillance 23 CG-S)
The CG-S module monitors and indicates to the
230 V 50/60 Hz ± 10 %
connected CEAG emergency supply system the
230 V DC ± 10%
operation of the supply unit circuit and the function of the
max 25 mA
luminaire.
5 W up to 8 W
The CG-S module allows single monitoring of these
luminaires in CEAG emergency lighting systems. The
switching mode (maintained/non-maintained and
Dulux EL LL 5 - 7 W
switched emergency luminaires) is freely programmable
MASTER PLE-C 8 W PRO
and mixed operation up to 20 addresses in a single
other lamps with same
circuit is possible.
technical data and
dimmensions
Addr
Addr
Addressing
Addr
Addr
Eurolite E27 Strobe 5 W,
Before fitting the cover, the addressing of the individual
1-3 Hz
luminaires is to be carried out. The desired address (fig.4,
< 1000 cm³
1 - 20) is set on the address switch by means of a
eXLink Inlet
suitable screw driver (Arrowhead to No., fig. 3). If the
GHG 571
luminaire should not be monitored the code 0/0 has to be
(PTB 03 ATEX 1016 X)
selected.
EEx d approved
The standing luminaire dKLK 23 and is not equipped with
cable gland M20
Capri ADE 1F No. 6
monitoring circuit and can not be addressed.
for cables Ø 8.5 -16 mm
6. Taking into operation
22 Nm
Prior to operation, check the light fitting for its proper
2 + PE
functioning and installation in compliance with these
operating instructions and other applicable
IP 66
regulations!
-20 up to +45 °C
1)
Only carry out insulation measurements between PE
and the external conductor L1 as well as between PE
approx. 1.7 kg
and N.
Gaskets for their perfect condition.
Because of the risk of an electrostatic charge, the
light fitting shall only be cleaned with a damp, non-
fibrous cloth or sponge!
Only use customary household washing-up liquid
diluted in water as specified! The water temperature
may be max. 50°C.
After that, rinse with clear water to prevent the risk of
tension cracks in the protective bowl!
Repair
opening it or carrying out repairs! Only use certified
genuine CEAG/CCH spare parts! (See CCH spare
parts list).
Subject to alteration or supplement of this prod-
uct series.
Regarding waste disposal, observe the relevant
national regulations! The plastic materials are
marked with material identifications.
Use only lamps, which are certified for the
fittig, see technical data or type label! When
using the dKLK 23 CG-S type, Lamps must be
essing
essing
essing
essing
Prior to replacing or removing any
components, observe the following:
Cut the apparatus off the voltage before
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