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1. Safety instructions
For skilled electricians and instructed
personnel in accordance with national legislation,
including the relevant standards and, where ap-
plicable, in acc. with IEC 60079-17 on electrical
apparatus for explosive atmospheres.
The light fitting must not be operated in zone 0
and 20 hazardous areas!
The requirements of the EN 61241-0 and -1
regarding excessive dust deposits and
temperature to be considered from the user.
The technical data indicated on the light fitting
are to be observed!
Changes of the design and modifications to the
light fitting are not permitted!
The light fitting shall be operated as intended
and only in undamaged and perfect condition!
Only genuine CEAG/Cooper Crouse-Hinds
(CCH) spare parts may be used for
replacement!
Repairs that affect the explosion protection (see
national standard), may only be carried out by
CEAG/CCH or a qualified "electrician"
In the case of special service conditions in
the sense of a possible endangering by
electrostatic loading the user within own
responsibility or in coordination with the
manufacturer must specify suitable
measures.
The national safety rules and regulations for pre-
vention of accidents and the following safety
instructions which are marked with an (
these operating instruction, will have to be
observed!
Address
Address
switch 1
switch 2
0
0
0
1
0
2
...
...
1
0
1
1
...
...
...
...
2
0
2
1
...
...
9
9
Fig. 4/4a Addressing dKLK 23 CG-S
2. Conformity with standards
The apparat is conform to the standards specified in
the EC-Declaration of conformity.
It has been designed, manufactured and tested
according to the state of the art and to DIN EN ISO 9001.
94/9 EC: Equipment and protective systems intended for
use in potentially explosive at-mospheres.
The apparats fulfil further requirements, such as the EC
directive on electromagnetic compatibility (2004/108/EEC).
The dKLK light fittings are suitable for use in Zone 1,
2, 21 and 22 hazardous areas acc. to IEC 60079-10!
The enclosure materials employed, including the
exterior metal parts, are made of high-quality
materials which ensure a corrosion protection and
resistance to chemical substances corresponding to
the requirements in a "normal industrial atmosphere":
-
impact resistant clear polycarbonate
-
glass-fibre reinforced polyester
4 4 4 4 4
Cooper Crouse-Hinds GmbH
3. Technical data
EC type examination
certificate:
Category of application aacd
94/9/EC and directive:
Gas
Dust:
Approval of the production
quality assurance:
Insulation class accd.
to EN 61140
Rated voltage
Mains/CG-S luminaire
Rated current
Lamps:
Compact fluorescent lamps with integrated electronic
ballast and lamp cap E27
Osram
Philips
Philips:
or
Flash light module:
free flameproof volume:
electrical connection
or
type
Test torque for Ex-d
gland M20: :
No. of connections:
Degree of protection
accd. EN 60598
Permissible ambient
temperature
weight without built-in
components
1) see table 1
) in
4. Special features
The lumionaire dKLK 23 will be supplied with a
flameproof inlet eXLink, which will be used for electrical
mains connection of the luminaire (2-pole + PE). The
attached eXLink-connector in moulded plastic with cage
Luminaire
clamp connection will be suitable for cables diameter Ø
address
8-11 mm and a wire cross section of 0.75 - 1.5 mm².
Monitoring off
Please observe the relevant notes for installation and
1
operation according CCH instruction
2
GHG 570 7001 P0001.
...
10
5. Installation
11
...
The respective national regulations as well as
...
20
the general rules of engineering which apply to the
not permissable
installation and operation of explosion protected
apparatus will have to be observed!
not permissable
Transport and storage of the luminaire is permitted in
original packing and specified position only!
Opening and closing the light fitting
Open the hexagon socket srew AF3 (fig 1A)
Unsrew and remove threaded ring with protective
cover.
Srew lamp with electronic ballast into lamp socket
E27 (fig 2)
If a monitored luminaire dKLK 23 CG-S is used,
the addressing must be done. See addressing
(fig. 4)
Srew threaded ring with protective cover
complete into the luminaire thread, re-screw up
to the safety screw (fig. 3A) and fix the safety
screw M4 (fig 3B).
Fix the luminaire at a sufficient mounting place using
the both threads M6.
When fixing the mounting accessories onto the light
fitting, observe the max. depth of thread of 9 mm!
Do not use too long screws!
Use connector GHG 57 (eXLink) for mains connection.
The terminal-links are:
L = Pin 1
N = Pin 3
PE = Pin PE
Observe the relevant instruction GHG 570 7001 P0001
Mounting accessories: See catalogue Cooper
Crouse-Hinds GmbH.
BVS 10 ATEX E 003
Mains connection with flameproof cable glands
The execution with flameproof cable gland type Capri
II 2 G Ex d IIC T6 Gb
ADE 1F is suitable for cables with outer diameter of
II 2 D Ex t IIIC T 80 °C Db
8.5 - 16 mm.
Install the cable in accordance with fig. 6 and
PTB 96 ATEX Q001-5
connect the lines in accordance with fig. 5 (5a - L
and N), 5b - PE).
I
230 V 50/60 Hz ± 10 %
gland!
230 V DC ± 10%
max 25 mA
Installation of the lamp:
5 W up to 8 W
Use only lamps, which are certified for the fittig, see
technical data or type label! When using the dKLK 23
CG-S type, Lamps must be suitable for DC
Dulux EL LL 5 - 7 W
operation!
MASTER PLE-C 8 W PRO
MASTER LED 7 W ww
Monitoring (Surveillance dKLK 23 CG-S)
other lamps with same
technical data and
The CG-S module monitors and indicates to the
dimmensions
connected CEAG emergency supply system the
Eurolite E27 Strobe 5 W,
operation of the supply unit circuit and the function of the
1-3 Hz
luminaire.
< 1000 cm³
The CG-S module allows single monitoring of these
eXLink Inlet
luminaires in CEAG emergency lighting systems. The
GHG 571
switching mode (maintained/non-maintained and
(PTB 03 ATEX 1016 X)
switched emergency luminaires) is freely programmable
Ex d approved
and mixed operation up to 20 addresses in a single
cable gland M20
circuit is possible.
Capri ADE 1F No. 6
for cables Ø 8.5 -16 mm
Addressing
Before fitting the cover, the addressing of the individual
22 Nm
luminaires is to be carried out. The desired address (fig.4,
2 + PE
1 - 20) is set on the address switch by means of a
suitable screw driver (Arrowhead to No., fig. 4a). If the
IP 66
luminaire should not be monitored the code 0/0 has to
be selected.
-20 up to +45 °C
1)
The standing luminaire dKLK 23 and is not equipped with
monitoring circuit and can not be addressed.
approx. 1.7 kg
6. Taking into operation
Repair
observe the following:
Cut the apparatus off the voltage before opening it
or carrying out repairs! Only use certified genuine
CEAG/CCH spare parts! (See CCH spare parts
list).
Subject to alteration or supplement of this product
series.
Regarding waste disposal, observe the relevant
national regulations! The plastic materials are
marked with material identifications.
Observe the test torques for the flameproof
Prior to operation, check the light fitting for its proper
functioning and installation in compliance with these
operating instructions and other applicable
regulations!
Only carry out insulation measurements between PE
and the external conductor L1 as well as between PE
and N.
Gaskets for their perfect condition.
Because of the risk of an electrostatic charge, the
light fitting shall only be cleaned with a damp, non-
fibrous cloth or sponge!
Only use customary household washing-up liquid
diluted in water as specified! The water tempera-
ture may be max. 50°C.
After that, rinse with clear water to prevent the
risk of tension cracks in the protective bowl!
Prior to replacing or removing any components,
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