Manuels Connexes pour Hobart Welders 3035-20
Sommaire des Matières pour Hobart Welders 3035-20
- Page 1 OM-226 857A 2006−07 Processes MIG (GMAW) Welding Description Wire Feeder Spool Gun Spool Guns 3035-20 And 3545-20 File: Wire Feeder...
- Page 2 Protect Your Investment! Hobart Welders manufactures a full line of welders and welding related equipment. For information on other quality Hobart products, contact your local Hobart distributor to receive the latest full line catalog or individual specification sheets.
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Page 3: Table Des Matières
..............3-1. Specifications For Spool Gun 3035-20 . -
Page 5: Section 1 − Safety Precautions - Read Before Using
SECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USING som _3/05 Y Warning: Protect yourself and others from injury — read and follow these precautions. 1-1. Symbol Usage Means Warning! Watch Out! There are possible hazards with this procedure! The possible hazards are shown in the adjoining symbols. - Page 6 ARC RAYS can burn eyes and skin. BUILDUP OF GAS can injure or kill. D Shut off shielding gas supply when not in use. Arc rays from the welding process produce intense visible and invisible (ultraviolet and infrared) rays D Always ventilate confined spaces or use that can burn eyes and skin.
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Page 7: Additional Symbols For Installation, Operation, And Maintenance
1-3. Additional Symbols For Installation, Operation, And Maintenance FIRE OR EXPLOSION hazard. MOVING PARTS can cause injury. D Do not install or place unit on, over, or near D Keep away from moving parts such as fans. combustible surfaces. D Keep all doors, panels, covers, and guards D Do not install unit near flammables. -
Page 8: Principal Safety Standards
1-5. Principal Safety Standards Safety in Welding, Cutting, and Allied Processes, ANSI Standard Z49.1, Boulevard, Rexdale, Ontario, Canada (phone: from Global Engineering Documents (phone: 1-877-413-5184, website: 800−463−6727 or in Toronto 416−747−4044, website: www.csa−in- www.global.ihs.com). ternational.org). Practice For Occupational And Educational Eye And Face Protection, Recommended Safe Practices for the Preparation for Welding and Cut- ANSI Standard Z87.1, from American National Standards Institute, 11 ting of Containers and Piping, American Welding Society Standard... -
Page 9: Section 2 − Consignes De Sécurité − Lire Avant Utilisation
SECTION 2 − CONSIGNES DE SÉCURITÉ − LIRE AVANT UTILISATION som _3/05 Y Avertissement : se protéger et protéger les autres contre le risque de blessure — lire et respecter ces consignes. 2-1. Symboles utilisés Symbole graphique d’avertissement ! Attention ! Cette pro- cédure comporte des risques possibles ! Les dangers éven- tuels sont représentés par les symboles graphiques joints. - Page 10 LES RAYONS D’ARC peuvent entraî- ACCUMULATIONS ner des brûlures aux yeux et à la peau. risquent de provoquer des blessures ou même la mort. Le rayonnement de l’arc du procédé de soudage génère des rayons visibles et invisibles intenses D Fermer l’alimentation du gaz protecteur en cas (ultraviolets et infrarouges) susceptibles de provo- de non-utilisation.
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Page 11: Dangers Supplémentaires En Relation Avec L'installation, Le Fonctionnement Et La Maintenance
2-3. Dangers supplémentaires en relation avec l’installation, le fonctionnement et la maintenance Risque D’INCENDIE OU D’EXPLO- DES ORGANES MOBILES peuvent SION. provoquer des blessures. D Ne pas placer l’appareil sur, au-dessus ou D S’abstenir de toucher des organes mobiles tels à... -
Page 12: Principales Normes De Sécurité
2-5. Principales normes de sécurité Safety in Welding, Cutting, and Allied Processes, ANSI Standard Z49.1, Boulevard, Rexdale, Ontario, Canada M9W 1R3 (téléphone : de Global Engineering Documents (téléphone : 1-877-413-5184, site In- 800-463-6727 ou à Toronto 416-747-4044, site Internet ternet : www.global.ihs.com). www.csa-international.org). -
Page 13: Section 3 − Installation
SECTION 3 − INSTALLATION 3-1. Specifications For Spool Gun 3035-20 Approximate Cooling Maximum Spool Weld Circuit Overall Wire Diameter Range Wire Feed Weight Method Size Rating Dimensions Range .030 Thru .035 in Length: (0.8 Thru 0.9 mm) 11-1/2 in (291 mm) -
Page 14: Installing Optional Spool Gun Switch In Welding Power Source
3-4. Installing Optional Spool Gun Switch In Welding Power Source Y Turn Off unit, and disconnect input power. Welding Power Source Center Baffle Switch Location Switch Mounting Plate Remove 2 screws securing switch mounting plate to center baffle. Pull switch mounting plate to pull wiring harness through center baffle hole. -
Page 15: Connecting Spool Gun To Welding Power Source
3-5. Connecting Spool Gun To Welding Power Source Tools Needed: Ref. 802 582-A 3/4 in Y Turn Off unit. negative (−) output terminal. put barbed end of diverter valve into hose. Secure with hose clamp. Disconnect and remove MIG (GMAW) Existing Gas Hose welding gun, if applicable. -
Page 16: Installing Wire Spool And Threading Welding Wire
3-6. Installing Wire Spool And Threading Welding Wire Thumb Screw Spool Cover Remove thumb screw and spool Tools Needed: cover. Hub Tension Nut Wire Spool Install spool so wire feeds from top. Turn hub tension nut just so a slight drag is felt on the wire spool. -
Page 17: Removing Existing Barrel And Installing Contact Adapter
3-7. Removing Existing Barrel And Installing Contact Adapter Base Nut Location Remove base nut from handle. Handle Section Remove handle section from gun. Drive Roll Assemblies Remove drive roll assemblies. Remove nut from barrel. Barrel Remove barrel from gun. Disconnect gas hose from gas nipple. -
Page 18: Section 4 − Operation
SECTION 4 − OPERATION 4-1. Controls Spool Gun On/Off switch in Millermatic Hobart IronMan 210 or IronMan 250 must be in On position for spool gun operation (see Field Kit 207 642 instructions). Shielding Gas Cylinder For shielding gas connections, see welding power source Owner’s Manual. -
Page 19: Changing Drive Rolls
5-2. Changing Drive Rolls Y Turn Off power at welding power source first. Drive Roll Cover Remove cover. Changing Push Roll: To remove push roll: Push Roll Screw Washer Push Roll Remove screw and washer, and lift out drive roll. To install drive roll: Slide drive roll onto shaft and se- cure with washer and screw. -
Page 20: Changing Liner
5-3. Changing Liner Y Turn Off power at welding power source first. Nozzle Contact Tip Liner Remove and replace liner. Reinstall parts as shown. Tools Needed: Ref. 801 891-A 5-4. Troubleshooting Trouble Remedy Gun tube assembly loose. Tighten nut at base of gun tube assembly. No weld output;... -
Page 21: Gmaw (Mig) Aluminum Welding Hints
5-5. GMAW (MIG) Aluminum Welding Hints Here are several hints to help you be more successful with your new aluminum feed system. MIG welding aluminum requires different techniques than MIG welding mild steel. A. Before You Start Welding Material thickness that can be welded with MIG process or aluminum are 14 ga. [0.074 in. (1.9 mm)] or heavier. (How heavy depends on the output capacity of the welder being used.) To MIG weld aluminum thinner than 14 ga. - Page 22 Maintain a 3/4 in. (19 mm) tip-to-work distance, and have the contact tip recessed approximately 1/8 in. inside the nozzle if possible. See Figure 5-2. Gas Nozzle Ç Ç Ç Ç Ç Ç Ç Ç Contact Tip To Work Ç Ç Ç Ç Contact Tube Recessed 1/8 Distance 3/4 in.
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Page 23: Section 6 − Electrical Diagrams
SECTION 6 − ELECTRICAL DIAGRAMS 186 451 Figure 6-1. Circuit Diagram OM-226 857 Page 19... -
Page 24: Section 7 − Parts List
SECTION 7 − PARTS LIST Hardware is common and not available unless listed. 801 900-D Figure 7-1. Complete Assembly For Spool Gun 3035-20 OM-226 857 Page 20... - Page 25 Item Dia. Part Quantity Mkgs. Description Figure 7-1. Complete Assembly for Spool Gun 3035-20 ... 186 416 TRIGGER SWITCH ..........
- Page 26 Hardware is common and not available unless listed. 802 577-A Figure 7-2. Complete Assembly For Spool Gun 3545-20 OM-226 857 Page 22...
- Page 27 Item Dia. Part Quantity Mkgs. Description Figure 7-1. Complete Assembly For Spool Gun 3545-20 ... 186 416 TRIGGER SWITCH ..........
- Page 28 Notes...
- Page 29 Notes...
- Page 30 Notes...
- Page 31 Effective January 1, 2005 5/3/1 WARRANTY applies to all Hobart welding equipment, plasma cutters and spot welders with a Warranty Questions? serial number preface LF or newer. Call This limited warranty supersedes all previous Hobart warranties and is exclusive with 1-800-332-3281 no other guarantees or warranties expressed or implied.
- Page 32 Owner’s Record Please complete and retain with your personal records. Protect Your Investment! Model Name Serial/Style Number Purchase Date (Date which equipment was delivered to original customer.) Distributor Address City Register your product at: HobartWelders.com State Resources Available Always provide Model Name and Serial/Style Number. To locate a Distributor, Contact your Distributor for: retail or service location:...