Witter PG40AU Instructions De Montage

Note: Towbar will not fit the Citroen C4 Coupe VTS model with the Petrol 2.0i 16V 180hp engine. VIN number will start
with VF7LARFK.
MATERIALS
A 1 Cross Bar
B 1 Right Hand Side Arm
C 1 Left Hand Side Arm
D 2 M8 x 25 x 3 mm Flat Washers.
F 4 M10x1.50mm Nut, Lock Washer and Flat Washer (30mm O.D.)
G 4 M10x40x1.50mm Bolt, Flat Washer (25mm O.D.), Lock Washer and Nut
H 4 M8x50x1.25mm Set Bolt, Flat Washer (25mm O.D.), Flat Washer (20mm O.D.), Lock Washer and Nut
K 1 M10 x 25 x 1.5 Bolt, Nut, Lock Washer and Washer (25mm O.D.)
ZEP1 1 Electrical Plate (ZEP1)
ZEQ1 1 Electrical Plate Bracket (ZEQ1)
For use with either
PG40A Flange neck option – ZF3022A. Note: This towbar must be used with either a Witter Towball (part number Z11) or
Class A50-1 or A50-X towball dimensionally Conforming to A50-1 with a 'D' and 'S' value greater than or equal to that of the towbar.
PG40AQ Detachable neck option – ZQ3022. Please refer to ZQ fitting instructions for installation
FITTING
1. 1. On the Peugeot 307 and Citroen C4 (3-door Coupe), undo the bolt on the off-centre bumper tag from the underside of the
bumper.
2. Remove the x3 bolts from the rear panel of the vehicle. Discard and replace with x4 Set Bolts and Flat Washers (25mm O.D.)
Ensure all forward facing mating areas are free of mastic.
3. Also add a fourth Set Bolt and Flat Washer (25mm O.D.) from fixing (H) to the rear panel, ensuring that 2 washers (D) sit on
the forward face of the rear panel, simulating the thickness of the absent nut. Please Note: It may ease fitment if Bolts (H) are
only partially threaded before Side arms (B and C) are fitted.
Remove lashing eyes, and loosely locate Side Arms (B & C) over the horizontal bolts (H) and existing vertical studs. (On the
4.
HDI GT model there is an additional slot on side arm (C) to accommodate the rear most exhaust hanger. Use existing fixing)
5. Loosely attach using fixings (F) and the remaining fixings of (H). Please Note: It may ease fitment if Fixings (H) on the right
hand side are tightened before fitting Cross Bar (A).
6. Carefully feed Crossbar (A) over the exhaust and loosely attach to the sidearm (B & C) using fixings (G). If necessary bend or
remove the redundant metal, off centre bumper tag connected to the lower edge of the back panel.
7. Attach preferred neck and Electrical Plate Bracket (ZEQ1) as per the additionally provided Fitting Instruction. Attach Electrical
Plate (ZEP1) to Bracket using fixings (K). Fully tighten all remaining fixings to the recommended torque setting.
On the Peugeot 307 only, if you wish to re-attach the off-centre bumper tag to the underside of the bumper; it may be necessary to
make a small cut for the centre profiles as illustrated below
Recommended torque settings: Grade 8.8 bolts: M8 - 27Nm, M10 - 53 Nm, M12 - 95 Nm, M14 - 150 Nm, M16 - 214
Nm Grade 10.9: M12 – 139Nm, M10 – 78Nm
Fitting
Instructions
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W0001PG40AU-FIT$010809160000
Peugeot 307 Hatchback and
Citroen C4 (3-Door Coupe Model Only)
PG40AU
TOWBAR for
PG40A &
PG40AQ