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3.2.5 Cutting "ABLOY" keys
SLIDE ADJUSTMENT
•
Put two blank keys one in each clamp and check that
both keys touch the milling cutter (F) and the tracer
point (I). If the milling cutter or tracer point do not
touch, the slide needs to be adjusted in the following
way:
•
Undo the two "dovetail" screws on the slide. You will
then be able to move the whole tool forward or back,
until the milling cutter and the tracer point touch the
keys.
•
To stop the tip, ensure that one key touches the milling
cutter and the other the tracer point.
3.2.6 Cutting keys with the slide for making GROOVES
SLIDE ADJUSTMENT
•
Put two blank keys one in each clamp and check that
both keys touch the milling cutter (F) and the tracer
point (I). If the milling cutter or tracer point do not
touch, the slide needs to be adjusted in the following
way:
•
Undo the two "dovetail (EC-91)" screws on the slide
(EC-73). You will then be able to move the whole tool
forward or back, until the milling cutter and the tracer
point touch the keys.
4
Maintenance and safety
When carrying out maintenance operations, the follo-
wing requirements must be met:
Never carry out any operation with the machine
1
switched on.
The machine must be unplugged.
2
3
The indications in this manual must be strictly adhe-
red to.
Only original spare parts must be used.
4
4.1 CHANGING THE MILLING CUTTER OR PLANE
Undo the two screws on the milling cutter guard and
remove the guard.
To change the milling cutter: Using the 2 size 18 spanners,
lock the milling cutter shaft and undo the nut (K) – left-
hand thread – holding the milling cutter in place (F). Then
replace the milling cutter, and finally put the milling cut-
ter guard back into place.
To change the plane: Lock the milling cutter shaft using
the size 18 spanner. Undo the screw (R) using an Allen key.
Replace the plane and then put the milling cutter guard
back into place.
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10
When replacing the machine's tracer, it is advisable to perform
a series of adjustments to ensure that the quality of duplica-
tion is not affected.
For machines with FORD and/or ABLOY and/or REGATA
carriages, it is sufficient to perform the conventional depth
and sideways adjustments which are explained in detail in the
machine's instruction manual.
For machines with a COMBI carriage, in addition to perfor-
ming the conventional depth and sideways adjustments, it is
See Figure
13.
advisable to adjust the "tracer plate" beforehand in order to
ensure a correct duplication of the teeth of GORJA type keys.
This adjustment is performed as follows:
•
Secure the adjustment rods (V), in each of the clamps
figure
•
Gently loosen the screws (T) which secure the "tracer plate"
(C) to its support (S), in such a way that it is only lightly
secured. Make sure that the rear part of the "tracer plate"
is resting firmly on its support.
•
Move the rods nearer to the most protruding point of the
tracer-milling cutter. In this position perform the depth
adjustment of the tracer with the help of the knurling
wheel (R)
•
Next, manually turn the milling cutter to check that it scra-
pes against the adjustment rod (V) with the same intensity
See Figure
14.
in the upper carriage rotation position
in the lower
the area to the right of the clamp, which is the side where
the key COMBI is normally.
If the milling cutter scrapes against the rod with the same
intensity on the upper part as on the lower part, the adjust-
ment of the "tracer plate" is complete. If not, proceed as
follows:
1
2
•
When the adjustment of the "tracer plate" is complete (C),
secure it to its support (S) by means of the screws (T). Ensure
that the rear part of the "tracer plate" is resting firmly on
its support.
Do not try and start or use the machine until all safe-
1
ty matters, installation instructions, operator guides
and maintenance procedures have been fulfilled and
understood.
2
Always switch off the power supply before carrying
out any cleaning or maintenance operations.
3
Keep the milling cutter clean and free from filings,
as well as the clamp support area, so that the clamps
do not jam.
4
Keep the machine and the area around it clean.
Work with dry hands.
5
Use safety glasses, even if the machine is fitted with
6
See Figure nº.15.
guards.
Ensure that the machine is properly earthed.
7
4.2 TRACER ADJUSTMENT
nº.17.1).
(see figure nº.17.
2).
(see figure nº.
17.4). N.B. Perform this check on
If the milling cutter scrapes against the adjustment rod
(V) more intensely when the carriage is in the upper
position: Carefully move the "tracer plate" upwards by
gently knocking it in an upwards direction.
If the milling cutter scrapes against the adjustment rod
(V) more intensely when the carriage is in the lower
position: Carefully move the "tracer plate" downwards
by gently knocking it in a downwards direction.
4.3 SAFETY RECOMMENDATIONS
(see
(see figure
nº.17.3), as
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