FL D LN C
4.3 Maintenance
IMPORTANT
B
ALL MAINTENANCE WORK AND REPLACEMENTS MUST BE CARRIED
OUT BY SKILLED QUALIFIED PERSONNEL.
Before carrying out any operation inside the boiler, disconnect the power
and close the gas cock upstream. Otherwise there may be a danger of ex-
plosion, electric shock, suffocation or poisoning.
Periodical inspection
To ensure proper operation of the unit over time, have qualified personnel carry out a
yearly inspection, providing for the following checks:
•
The control and safety devices (gas valve, flow switch, thermostats, etc.) must func-
tion correctly.
•
The fume exhaust circuit must be perfectly efficient.
(Sealed chamber boiler: fan, pressure switch, etc. - The sealed chamber must be
tight: seals, cable glands, etc.)
(Open chamber boiler: anti-backflow device, fume thermostat, etc.)
•
The air/fume terminal and ducts must be free of obstructions and leaks
•
The burner and exchanger must be clean and free of deposits. Do not use chemical
products or wire brushes to clean.
•
The electrode must be properly positioned and free of deposits.
97
fig. 14 - Electrode positioning
•
The gas and water systems must be tight.
•
The pressure of the water in the system when cold must be approx. 1 bar; otherwise,
bring it to that value.
•
The circulating pump must not be blocked.
•
The expansion tank must be filled.
•
The gas flow and pressure must match that given in the respective tables.
4.4 Troubleshooting
Diagnostics
The boiler has an advanced self-diagnosis system. In case of a boiler fault, the display
will flash together with the fault symbol (detail 11 - fig. 1) indicating the fault code.
There are faults that cause permanent shutdowns (marked with the letter "A"): to restore
operation, press the RESET button (detail 6 - fig. 1) for 1 second or RESET on the op-
tional remote timer control if installed. At this point the display will show "d4" for about
30 seconds or "d5" for about 5 minutes which indicates the waiting time after which the
boiler will resume normal operation. if the boiler fails to restart, it is necessary to eliminate
the fault.
Other faults cause temporary shutdowns (marked with the letter "F") which are automat-
ically reset as soon as the value returns within the boiler's normal working range.
List of faults
Table. 2
Fault
Fault
Possible cause
code
No gas
Ignition/detection electrode fault
A01
No burner ignition
Faulty gas valve
Gas valve wiring disconnected Check the wiring
Ignition power too low
Electrode fault
Flame present signal with
A02
burner off
Card fault
Heating sensor damaged
Overtemperature protec-
A03
No water circulation in the system Check the circulating pump
tion activation
Air in the system
Fume thermostat activated
Fume thermostat contact open Check the thermostat
(after activation of the
Wiring disconnected
F04
fume thermostat, boiler
operation is prevented for
Flue obstructed or not correctly
20 minutes)
sized
F05
Card parameter fault
Wrong card parameter setting
Cure
Check the regular gas flow to the
boiler and that the air has been
eliminated from the pipes
Check the wiring of the electrode
and that it is correctly positioned
and free of any deposits
Check the gas valve and replace it if
necessary
5. TECHNICAL DATA AND CHARACTERISTICS
Adjust the ignition power
Table. 3- Legend, fig. 20, fig. 21 and fig. 22
Check the ionisation electrode wir-
8 DHW outlet - Ø 1/2"
ing
9 DHW inlet - Ø 1/2"
Check the card
10 System delivery - Ø 3/4"
Check the correct positioning and
11 System return - Ø 3/4"
operation of the heating sensor
14 Safety valve
22 Burner
Vent the system
27 Copper exchanger for heating and DHW
32 Heating circulating pump
Check the wiring
36 Automatic air vent
37 Cold water inlet filter
Check the flue
42 DHW temperature sensor
Check the card parameter and
44 Gas valve
modify it if necessary
cod. 3541P830 - Rev. 01 - 05/2019
Fault
Fault
Possible cause
code
Low pressure in the gas system Check the gas pressure
No flame after the ignition
A06
Burner minimum pressure set-
phase
ting
F07
Card parameter fault
Wrong card parameter setting
Wiring disconnected
A09
Gas valve fault
Faulty gas valve
Sensor damaged
F10
Delivery sensor 1 fault
Wiring shorted
Wiring disconnected
Sensor damaged
F11
DHW sensor fault
Wiring shorted
Wiring disconnected
Sensor damaged
F14
Delivery sensor 2 fault
Wiring shorted
Wiring disconnected
Wiring disconnected
A16
Gas valve fault
Faulty gas valve
F20
Card parameter fault
Wrong card parameter setting
A21
Card parameter fault
Wrong card parameter setting
A23
Card parameter fault
Wrong card parameter setting
A24
Card parameter fault
Wrong card parameter setting
Supply voltage under
F34
Electric mains trouble
170V.
F35
Faulty mains frequency
Electric mains trouble
Pressure too low
Incorrect system water
F37
Water pressure switch damaged
pressure
or not connected
Probe damaged or wiring
shorted
F39
External probe fault
Probe disconnected after acti-
vating the sliding temperature
Delivery sensor detached from
A41
Sensor positioning
the pipe
F42
Heating sensor fault
Sensor damaged
No system H
F43
Exchanger protection trips.
Air in the system
Modulating Operator wiring dis-
connected
F50
Gas valve fault
Faulty gas valve
A51
Card parameter fault
Wrong card parameter setting
Cure
Check the pressures
Check the card parameter and
modify it if necessary
Check the wiring
Check the gas valve and replace it if
necessary
Check the wiring or replace the sensor
Check the wiring or replace the sensor
Check the wiring or replace the sensor
Check the wiring
Check the gas valve and replace it if
necessary
Check the card parameter and
modify it if necessary
Check the card parameter and
modify it if necessary
Check the card parameter and
modify it if necessary
Check the card parameter and
modify it if necessary
Check the electrical system
Check the electrical system
Fill the system
Check the sensor
Check the wiring or replace the sensor
Reconnect the external sensor or
disable the sliding temperature
Check the correct positioning and
operation of the sensor
Replace the sensor
O circulation
Check the circulating pump
2
Vent the system
Check the wiring
Check the gas valve and replace it if
necessary
Check the card parameter and
modify it if necessary
56 Expansion vessel
74 System filling faucet
78 Anti-backflow device
81 Ignition and detection electrode
95 Diverter valve
114 Water pressure switch
126 Fume thermostat
136 Flowmeter
137 Pressure sensor
194 DHW exchanger
241 Automatic bypass
278 Double sensor (Safety + heating)
EN
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