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ASSEMBLY

Read and follow the assembly and adjustment
instructions for your snow thrower. All fasteners
are in the parts bag. Do not discard any parts or
material until the unit is assembled.
WARNING: Before doing any
assembly or maintenance to the
snow thrower, remove the wire
from the spark plug.
NOTE: In this instruction book, left and right
describe the location of a part from the oper-
ator's position behind the unit.
NOTE: Torque is measured in foot pounds
(metric N.m). This measurement describes
how tight a nut or bolt must be. The torque is
measured with a torque wrench.
NOTE: Illustrations begin on page 3.
NOTE: To assemble the following loose
parts, use the fasteners shown at full size in
Figure 22.
Tools Required
1
Knife
1
Pliers
1
1/2 inch adjustable open end wrenches
1
9/16 inch adjustable open end wrenches
1
3/4 inch adjustable open end wrenches
1
Measuring tape or ruler
1
Screwdriver
How To Remove The Snow Thrower
From The Carton
1. (Figure 1) The snow thrower is shown in the
shipping position.
2. Locate all parts that are packed separately
and remove from the carton.
3. Cut and discard the plastic ties that secure
the crank assembly to the pallet.
4. Remove and discard the packing material
from around the snow thrower.
5. Cut down all four corners of the carton and
lay the side panels flat.
6. Hold onto the lower handle and pull the snow
thrower off the carton.
CAUTION: DO NOT back over cables.
7. Remove the packing material from the han-
dle assembly.
8. Cut the ties that secure the clutch control
cables (1) to the lower handle (2). Move the
cables away from the motor frame.
How To Assemble The Handle And
Crank Assembly
1. (Figure 3) Loosen, but do not remove, the
fasteners (1) in the upper holes of the lower
handle.
2. (Figure 2) Put the shift lever (6) into first
forward position.
3. (Figure 3) Raise the upper handle (2) to the
operating position.
NOTE: Make sure the cables are not
caught between the upper and lower han-
dle.
4. Install the screw (4), flatwasher (5), lock-
washer (6), and hex nut (7) into the bottom
hole on the right side of the handles. DO
NOT tighten until all fasteners are in place.
F–001043J
5. Locate the crank assembly (18) removed
earlier. Remove the locknut (9) and flat-
washer (10) from the eye bolt assembly
(11).
6. Install the eye bolt (11) through the lower
hole on the left side of the handles.
7. Install the flatwasher (10) and the locknut
(9) loosely on the eye bolt (11).
8. (Figure 4) Carefully remove cotter pin (12),
clevis pin (13), universal joint pin (14), and
universal joint (16) from the crank rod as-
sembly (15).
9. Mount the universal joint (16) into the end
of the worm gear (17). Make sure the large
holes are aligned.
10. Insert universal joint pin (14). Make sure
opening in universal joint pin (14) is aligned
with small opening in universal joint (16).
11. Mount the yoke end of crank rod (15)
around the universal joint (16). Fasten with
clevis pin (13) and cotter pin (12). Spread
ends of cotter pin (12) to lock in place.
12. (Figure 3) Tighten nut on eye bolt (11).
Make sure eye bolt (11) is properly aligned
and the crank (18) can freely rotate.
13. Tighten all handle fasteners.
Check The Cables
1. (Figure 5) Check the traction drive cable
(1) and the auger drive cable (2). If the bot-
tom of the cables have become discon-
nected, reinstall the cable springs. Make sure
the long spring (3) is attached to the traction
drive and the short spring (4) is attached to
the auger drive.
2. (Figure 6) If the top of the cables (5) have
become disconnected from the drive levers
(6), attach the cables (5) to the "Z" fitting
(7).
How To Set The Skid Height (Figure 2)
The snow thrower is equipped with height ad-
justable skids (7) mounted on the outside of the
auger housing (4). To adjust the height of the
skids, see "How To Adjust The Height Of The
Skids" in the Maintenance section.
How To Prepare The Engine
NOTE: The engine was shipped from the fac-
tory filled with oil. Check the level of oil. Add
oil as needed. Engine does not contain GAS-
OLINE.
WARNING: Follow the engine
manufacturer's instructions for the
type of fuel and oil to use. Always
use a safety fuel container. Do not smoke
when adding gasoline to the engine. When
inside an enclosure, do not fill with gaso-
line. Before you add fuel, stop the engine.
Let the engine cool for several minutes.
Check the oil. See the engine manufacturer's
instructions for the type of fuel and oil to use.
Before you use the unit, read the information on
safety, operation, maintenance, and storage.

OPERATION

NOTE: Illustrations begin on page 3.
Know Your Snow Thrower (Figure 2)
Read this Instruction Book and safety rules be-
fore operation the snow thrower. Compare the
11
illustration with your snow thrower to familiarize
yourself with the location of various controls and
adjustments.
Traction Drive Lever (1) – Select the forward or
reverse direction of travel.
Crank Assembly (2) – Changes the direction of
the discharge chute.
Discharge Chute (3) – Changes the distance the
snow is thrown.
Auger Drive Lever (5) – Starts and stops the au-
ger and impeller (snow gathering and throwing).
Speed Shift Lever (6) – Selects the speed of the
snow thrower.
Height Adjust Skid (7) – Adjusts the ground
clearance of the auger housing.
Ignition Key (8) – Must be inserted to start the en-
gine.
Primer Button (9) – Injects fuel directly into the
carburetor for fast starts in cold weather.
Electric Start Button (10) – On electric start mod-
els, used to start the engine.
Switch Box (11) – On electric start models, used
to attach a 120 volt electric power cord.
Recoil Starter Handle (12) – Use to manually
start the engine.
Throttle Control (13) – Controls the speed of the
engine.
Choke Control (14) – Use to start a cold engine.
How To Control
The Discharge Of The Snow
WARNING: Never direct the dis-
charge of snow toward bystanders.
WARNING: Always stop the engine
before unclogging the discharge
chute or the auger housing and be-
fore leaving the snow thrower.
1. (Figure 2) Turn the crank assembly (2) to
change the discharge direction of the snow.
2. (Figure 7) Loosen the wing knob (1) on the
chute deflector (2).
3. Move the chute deflector (2) up for more
distance or down for less distance.
4. Tighten the wing knob (1).
How To Stop
The Snow Thrower (Figure 2)
1. To stop discharging snow, release the auger
drive lever (5).
2. To stop the wheels, release the traction
drive lever (1).
3. To stop the engine, push the throttle control
lever (13) to off and remove the ignition key
(8).
How To Go Forward or Backward
(Figure 2)
1. To change the ground speed, first release the
traction drive lever (1) and then move the
speed shift lever (6) to the desired speed.
ENGLISH

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