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OPERATION
To reduce the risk of arc flash,
WARNING
electric shock and property
damage, work on deenergized lines when
possible. Tool is not insulated. Should work
on energized lines be required, ensure all proper
precautions, including those contained in NFPA
70E, have been taken first.
To reduce the risk of injury, always wear proper
eye protection marked to comply with ANSI Z87.1.
Before using:
• Inspect pump, hoses, couplers, and fittings for wear
or damage. Replace worn, damaged, or missing
components with manufacturer's replacement parts.
WARNING! Do not use hands to check for leaks.
High pressure oil easily punctures skin, causing
serious injury, gangrene, or death. If injured, seek
medical help immediately to remove oil.
• Ensure pump is in the desired mode of operation.
• Ensure pump is below the maximum tilt angle.
• Check the oil level and adjust if necessary. Low
oil may result in injury or property damage. For
best performance, always use MILWAUKEE
FORCE LOGIC™ Hydraulic Oil (49-32-0110) to refill
the reservoir.
• Follow accessory manufacturers' installation instruc-
tions. Other uses may cause damage to the tool,
accessories, and workpiece.
• Bleed the system if necessary. WARNING! If the
hose and accessory retain pressure after the pump
has relieved pressure (either by using the Manual
Pressure Release Button or at the end of an opera-
tion), relieve pressure in a safe manner and replace
the hose and remote pump couplers.
To operate with the remote cable-connected to
the pump:
1. Depressurize the tool by holding down the manual
pressure release button for five seconds.
2. Connect the hose coupler to the pump coupler.
3. Connect the tool head to the hose.
4. Insert the battery pack.
5. Press and select the preferred mode of operation
between auto-dump
NOTE: The Last Crimp feature in Auto-Dump and
Hold Pressure modes ensures the battery pack
has sufficient charge to complete a full press on
1590 ACSR with a 60T press when an 8.0 Ah or
higher battery pack is used. If the tool does not
run, check the battery pack charge.
6. Press and hold the ad-
vance button
remote.
7. If in auto-dump mode
the pump will release
pressure as soon as
10,000 psi is reached.
The pump will switch off
and the indicator will
light.
and hold pressure
on the
,
8. Press the retract button
for one second.
Light
Indicator
Solid Green Tool reached full pressure.
Solid Red
Tool did not reach full pressure.
Continuous
Tool has reached its service interval
Flashing
(20,000 crimps). Red/Green flashing
Red/Green
will begin after the solid Red or Green
indicator for the operation is displayed.
(after Solid
MILWAUKEE recommends that the
Green or
tool be inspected and preventative
Solid Red)
maintenance completed. Return tool
to a MILWAUKEE service facility.
Short
Tool has malfunctioned and can no
Flashing
longer be used until it is turned in for
Red/Green
service. Return tool to a MILWAUKEE
service facility.
Continuous
Trigger released before tool could
Flashing
build to full pressure.
Red
NOTE: If the indicator shows red, check the oil levels
and ensure that no leaks are happening in the at-
tachments. Confirm that all connections are secure
and the attachments are proper for the job. Operate
again. If the problem persists, return the tool to a
MILWAUKEE service facility.
To operate in Wireless mode:
1. Depressurize the tool by holding down the manual
pressure release button for five seconds.
2. Connect the hose coupler to the pump coupler.
3. Connect the tool head to the hose.
4. Insert the battery pack.
5. Disconnect the remote from the cable and remove
it from the pump.
6. Press the wireless mode
button
on the pump.
The beacon light will flash
red.
7. On the remote, turn the
wireless power switch
on
.
The bluetooth light will
flash blue, then turn
solid when connected.
Once connected, light 1
will flash red.
7
1
sec
Definition
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