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A
A
1
2
NO DIRECT SUNLIGHT
3300 ft (1000 M)
B
NEMA1/NEMA12
104
o
F (40°C)
MAX
5
F (-15° C)
o
MIN
ACS800-ITTU2
Keypad mounting
receptacles are
ACS800-ITT02+C111
Extended Enclosure
located on both the
front and side of the
5-95% RELATIVE
drive
HUMIDITY
NO CONDENSATION
ACS800-ITTU2 and U2 + 0C111 NEMA 1 and
NO CORROSIVE GASES
ACS800-ITT02 and 02+C111, IP21 Dimensions
A
A
1
2
Frame
Inches
Inches
Inches
Refer to Hardware
Size
Manual Technical
[mm]
[mm]
[mm]
Data for
23.7
9.8
application
R7
[602]
[250]
[1507]
guidelines outside
of the above listed
31.2
13.66
81.63
limits
R8
[793]
[347]
[2074]
IP21~NEMA1
ACS800-ITTU7/ACS800-ITT07 Dimensions
IP55~NEMA 12
A *
Frame
Inches (mm)
Inches
Size
(mm)
NEMA1(IP21)
R7
32.7
84.2
(830)
(2130)
R8
* For R7 add 7.87 in (200 mm) for EMC Filter
For R8 add 5.75 in (400 mm) for EMC Filter
ACS800-ITTU2+0C111
ACS800-ITTU2+0C111
ACS800-ITT02
ACS800-ITT02
Free Space
FS
FX
(Drive lifted
Required Free Space
from above)
Wall fixing point
FS
Keypad Mounting Slot
Air Inlet Surface
Free
Space
FS
FX
Free Space
1
1,2
Frame
Above Unit
Inches
Inches
Size
Inches
[mm]
[mm]
(mm)
20
7.9
7.9
R7
[500]
[200]
[200]
24
12
12
R8
[600]
[300]
[300]
PS200 INSTALLATION QUICK REFERENCE – FLOOR MOUNT UNITS
ACS800-ITTU2, ACS800-ITTU2+0C111 and ACS800-ITTU7 NEMA1 / NEMA12
ACS800-ITT02, ACS800-ITT02+C111, ACS800-ITT07, IP21 / IP54
C
A
C
B
!
ACS800-ITTU7
ACS800-ITTU2 + 0C111
NEMA 1 (575V)
ACS800-ITT02
NEMA 12
Basic Drive (Enclosure
ACS800-ITT07
Extension Deduct)
IP21/IP54
Weight
B
C
Basic
Std
Inches
Lbm
Lbm
[mm]
[kg]
[kg]
59.3
20.6
243
430
[524]
[110]
[195]
24.5
529
827
[622]
[240]
[375]
Weight
B
C
Std
Lb
Inches
(mm)
(kg)
NEMA12(IP54)
900
(400)
91.1
27.3
(2315)
(689)
1100
(500)
ACS800-ITTU2
ACS800-ITTU7
ACS800-ITT02+C111
ACS800-ITT07
31.5 in
(800mm)
FS
Free
Space
Door Opening Space
Requirements (R7/R8)
For ACS800-ITTU7/-07
* Free space in front of unit for cooling 5.91 in
(150mm)
* Free space above unit measured from
baseplate of cabinet top:
1
- Does not include room for installer
15.75 in (400mm)
- Additional space may be required
2
* IP54, NEMA12 : Allow additional
for fan/capacitor replacement
12.28 in (320mm) For Fan Replacement
WARNING
!
Review the entire hardware manual prior to installation.
Failure to follow these instructions may result in serious
personal injury,death and/or equipment damage
The information provided on this sheet is for installation
reference only. Please refer to applicable
ACS800 Installation Manual for additional installation
details
Mains / Power Wiring
PE
U1 V1 W1
U2 V2 W2
T2
T1
T3
Motor
3
Metallic Conduit
or Shielded
Cable
**Disconnect / fusing provided by ITT on
extended enclosure (ACS800-ITTU2/U7,
Power
ACS800-ITT02+C111 and ACS800-ITT07).
Supply
Customer supplied disconnect/fusing is required
for Basic Drive (ACS800-ITTU2+0C111 and
ACS800-ITT02)
General Notes:
1. - 360
o
Grounded terminations are required
2. Ultra-rapid fuses are required to protect drive. Fuse operating
times should be less than 0.5 sec.
● UL-Standard T/L type fuses
● IEC- Standard gG type fuses
Refer to Technical Data Section for details
Control Wiring
8" Minimum
[200 mm]
20" Minimum
[500 mm]
Mains Cable
Motor Cable
90
o
PE Connection
12" Minimum
[300 mm]
Refer to installation
manual for detail
Motor Cables should be
wiring diagram
spaced at least 12 inches
W2
V2
[300 mm] from input
U2
Not
power[MAINS] cable
Used
U1 V1 W1
Standard Cable Entry
NEMA1/NEMA12
ACS800-ITTU2
- ACS800-ITTU2+0C111
is bottom entry/exit
NEMA1
Typical
I/O Boards
- ACS800-ITTU2 and ACS800-
Terminal
ITTU7 are top entry/exit
Blocks
Relay Contacts
IP21/IP54
ACS800-ITT02
ACS800-ITT02+C111 and
ACS800-ITT07 are all bottom
Drive Options
Entry/exit
Line Fuse
Input and Motor Cable terminal sizes (per phase) and tightening torques are given below. Two hole cable lugs
(½ inch diameter) can be used for U2/U7 models. For U2+0C111 models one hole cable lugs (½ inch diameter)
can be used. The maximum allowed width of the cable lug is 1.5 inches.
ACS800-ITTU2 and U2+OC111
U1,V1,W1,U2,V2,W2
EARTHING PE
Frame
Frame
Tightening
Tightening
Screw
Screw
Max.
Size
Torque
Torque
Size
Size
Size
Cable
lbf ft
lbf ft
2x250
R7
½ inch
37...55
5/16 inch
11...16
R7
MCM
3x700
R8
½ inch
37...55
5/16 inch
11...16
R8
MCM
ACS800-ITT02 and 02+C111
U1,V1,W1-U2,V2,W2
Earthing PE
Number
Frame
Frame
Cable
of Holes
Screw
Torque
Screw
Torque
Size
Size
Dia
per
Size
Nm
Size
Nm
mm
Phase
R7
2
58
M12
50...75
M8*
15...22
R7
R8
3
58
M12
50...75
M8*
15...22
R8
* M10 in the extended enclosure; 30...44 Nm tightening torque
The maximum width of cable lug is 38mm.
INSTALLATION CHECKLIST
MECHANICAL
1. Check that the ambient operating conditions are suitable [Technical Data].
2. Check that drive enclosure is suitable for installation location. Install in a non-hazardous location only.
3. Check that the unit is mounted properly on a vertical non-flammable wall [Mechanical Installation]
4. Check that cooling air flows freely
5. Check the applicability of the motor and the driven equipment [Electrical Installation]
ELECTRICAL
6. If the PS200 is connected to an ungrounded power system or a high resistance grounded power system (over 30 Ohms), check that the EMC
filter capacitors are disconnected.
7. The Capacitors are reformed if stored over 1 year.
8. Check that the drive is grounded properly.
9. Check that the input voltage matches the drive nominal input voltage.
10. Check that the input power connections at U1, V1, and W1 are OK.
11. Check that the appropriate line fuses are installed.
12. Check that motor connections at U2, V2, and W2 are okay.
13. Check the motor cable routing.
14. Check that there are no power factor compensation capacitors connected between the drive and the motor.
15. Review and check that control connections inside the drive are properly wired [See control wiring diagrams].
16. Set the fan voltage transformer and NEMA 12 (IP54) Fan Transformer (if present.)
17. Check that there are no tools or foreign objects or dust from drilling left inside the drive.
18. With bypass connection, check that input line voltage cannot be applied to the output of the PumpSmart PS200.
19. Drive, motor connection box and other covers are in place.
Drawing is not to scale
Drawn: AI 091003
Rev2 Updated format
Dimensions in inches
Rev3 Added 02 & 07
[mm]
Checked: Tony Stavale
Copper cables with IEC
Copper cables with NEC
concentric copper shield
concentric copper shield
Max.
Max Load
Cable Type
Load
Cable Type
Current
mm
Current
AWG/ Kcmil
2
A
A
215
3x120
224
250MCM or 2x1
249
3x150
251
300MCM or 2x1/0
284
3x185
273
350MCM or 2x2/0
335
3x240
295
400MCM or 2x2/0
358
3x(3x50)
334
500MCM or 2x3/0
371
2x(3x95)
370
600MCM or 2x4/0 or 3x1/0
431
2x(3x120)
405
700MCM or 2x4/0 or 3x2/0
459
3x(3x70)
449
2x250MCM or 3x2/0
498
2x(3x150)
502
2x300MCM or 3x3/0
557
3x(3x95)
546
2x350MCM or3x4/0
568
2x(3x185)
590
2x400MCM or3x4/0
646
3x(3x120)
669
2x500MCM or 3x250MCM
671
2x(3x240)
739
2x600MCM or 3x300MCM
746
3x(3x150)
810
2x700MCM or 3x350MCM
852
3x(3x185)
884
3x400MCM or 4x250MCM
1006
3x(3x240)
1003
3x500MCM or 4x300MCM
1109
3x600MCM or 4x400MCM
1214
3x700MCM or 4x500MCM
ACS800-ITTU7
U1,V1,W1,U2,V2,W2
EARTHING PE
Tightening
Tightening
Screw
Screw
Torque
Torque
Size
Size
lbf-ft
lbf-ft
½ in.
37-55
3/8 in.
22-32
½ in.
37-55
3/8 in.
22-32
ACS800-ITT07
U1,V1,W1-U2,V2,W2
Earthing PE
Number
Max
Hole
Screw
Tightening
Tightening
of Holes
Wire
Screw
Dia.
Size
Torque
Torque
per
Size
Size
mm
Nm
Nm
Phase
mm
2
1x240
3
60
M12
50-75
M10
30-44
2x185
3
60
3x240
M12
50-75
M10
30-44
Issue
REV
B04934A
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