Maintenance Intervals; Replacing The Dav Cutter; Troubleshooting - Abicor Binzel BRS-CC Mode D'emploi

10 Troubleshooting

9.1 Maintenance intervals

NOTICE
• The specified maintenance intervals are standard values and refer to single-shift operation.
When using arc welding equipment, always observe the provisions of EN 60974-4 Inspection and testing, as well as any
national laws and regulations.
Check the following:
Weekly
• Check the condition of the reamer.
• Clean the clamping unit or the reamer.
• Clean the DAV wire cutter.
• Grease the DAV cutter guide after approx. 20,000 cuts.
• Empty the wire scraps from the dirt collecting tray.
Tab. 15 Maintenance intervals

9.2 Replacing the DAV cutter

The cutter has a service life of approx. 20,000 cuts. This is an approximate value that was determined during a test setup
with a 1.0 mm steel wire (type SG 2). Deviations are possible if other wire electrodes are used.
The cutter's service life depends on the filler materials used:
 6.6 Wire cutting (DAV) sub-assembly on page EN-18
1 Carefully unscrew the cover (3) with lubricating nipple (4).
2 Unscrew and replace the cutter (6).
3 Check the fixed jaws (7) for wear; reverse or replace if necessary.
4 Screw the cover (3) back on again.
10 Troubleshooting
DANGER
Risk of injury and device damage when handled by unauthorized persons
Improper repair work and modifications to the product may lead to serious injuries and damage to the device.
The product warranty will be rendered invalid if work is carried out on the product by unauthorized persons.
• Only qualified personnel are permitted to perform work on the device or system.
NOTICE
• Consult the documentation for the welding components.
Observe the attached "Warranty" document. In the event of any questions and/or problems, please contact your retailer or
the manufacturer.
EN - 24
Monthly
• Monthly basic cleaning is recommended, and necessary
in case of extreme working conditions.
• Check the upstream maintenance unit's oil level and
ability to function correctly.
BRS-CC
BAL.0109 • 2020-12-15