Liftstar Series winches are air powered, planetary geared units designed for lifting and pulling applications. The winch utilizes a spring applied
disc brake which is automatically engaged when the throttle is in the neutral position or if there is a lack of air pressure. The output from the
externally mounted air gear motor is transmitted through a coupling and shaft to the planetary reduction gear assembly. The planetary reduction
gear drives a ring gear which is connected to the wire rope drum through the output shaft.
Pullstar Series winches are air powered, planetary geared units provided with a disengaging clutch and are designed for pulling applications only.
The winch utilizes a spring applied disc brake which is automatically engaged when the throttle is in the neutral position or if there is a lack of
air pressure. The output from the externally mounted air gear motor is transmitted through a coupling and shaft to the planetary reduction gear
assembly. The planetary reduction gear drives a ring gear which is connected to the wire rope drum through the output shaft.
Powair 35 winches are air powered, planetary geared units designed for lifting and pulling applications. The winch utilizes a screw brake which
is automatically engaged when the throttle is in the neutral position or if there is a lack of air pressure. The output from the externally mounted
air piston motor is transmitted through a coupling and shaft to the planetary reduction gear assembly. The planetary reduction gear drives a ring
gear which is connected to the wire rope drum through the output shaft.
Prior to installing the winch, carefully inspect it for possible shipping damage.
Winches are supplied fully lubricated from the factory.
Check oil levels and adjust as necessary before operating winch. Refer to "LUBRICATION" section for recommended oils.
•
Owners and users are advised to examine specific, local or other regulations which may apply to a particular type of use of this product
before installing or putting winch to use.
Mounting
Mount the winch so the axis of the drum is horizontal and the motor vent cap is no more than 15° off top vertical center. If the winch is to be mounted
in an inverted position or if the winch axis will be tilted more than 10° from horizontal, contact your distributor or the nearest service repair center
for additional installation information.
1.
The winch mounting surface must be flat and of sufficient strength to handle the rated load plus the weight of the winch and attached equipment.
An inadequate foundation may cause distortion or twisting of the winch end covers and spacers resulting in winch damage.
2.
Make sure the mounting surface is flat to within 0.8 mm. Shim if necessary.
3.
Mounting bolts must be Grade 8 or better. Use self-locking nuts or nuts with lockwashers.
4.
Refer to Table 1 and Dwg. MHP0684 for winch mounting dimensions and mounting bolt hole sizes.
5.
Maintain a fleet angle between the sheave and winch of no more than 1-1/2 degrees. The lead sheave must be on a center line with the drum
and, for every 25 mm of drum length, be a least 0.5 metre from the drum.
6.
Do not weld to any part of the winch.
All manuals and user guides at all-guides.com
DESCRIPTION
INSTALLATION
CAUTION
4
Table 1: Foundation Bolting Dimensions
Drum
Winch
Length
Model
mm
mm
LS150R
LS300R
156
216
LS600R
LS600RGC
312
LS1500R
180
166
LS1500RGC
360
LS2000R
300
340
LS2000RGC
485
LS5000R
355
260
LS5000RGC
728
POWAIR35
494
500
PS1000R
156
216
PS1000RGC
312
PS2400R
180
166
PS2400RGC
360
PS4000R
300
340
PS4000RGC
485
PS10000R
355
260
PS10000RGC
728
Dimensions
A
B
C
D
mm
mm
mm
140
11
296
- - -
248
13
428
449
18
634
580
21
100
953
490
22
140
11
296
248
- - -
13
428
449
18
634
580
21
100
953