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Troubleshooting
Do not attempt to service or replace major engine components, or any items that require special
timing or adjustment procedures. This work should be performed by a Kohler authorized dealer.
Problem
Will Not Start
Hard Starting
Stops Suddenly
Lacks Power
Operates Erratically
Knocks or Pings
Skips or Misfi res
Backfi res
Overheats
High Fuel
Consumption
Engine Specifi cations
Model
Bore
CV940
CV960
CV980
CV1000
3.54 in.
(90 mm)
CH940
CH960
CH980
CH1000
*Exceeding maximum angle of operation may cause engine damage from insuffi cient lubrication.
Additional specifi cation information can be found in service manual at KohlerEngines.com.
Exhaust Emission Control System for models CH940-CH1000 and CV940-CV1000 is EM for U.S.
EPA, California, and Europe.
Any and all horsepower (hp) references by Kohler are Certifi ed Power Ratings and per SAE J1940
& J1995 hp standards. Details on Certifi ed Power Ratings can be found at KohlerEngines.com.
8
Dirt In
No
Improper
Fuel
Fuel
Fuel
Line
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Displacement Oil Capacity
Stroke
3.1 in.
61 cu. in.
(78.5 mm)
(999 cc)
KohlerEngines.com
Possible Cause
Dirty
Debris
Incorrect
Screen
Oil Level
Overloaded
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Spark Plug
(Refi ll)
3.1 U.S. qt.
(2.9 L)
2.9 U.S. qt.
(2.7 L)
Engine
Dirty Air
Cleaner
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Maximum Angle
of Operation
Gap
(@ full oil level)*
0.03 in.
25°
(0.76 mm)
62 590 11 Rev. B
Faulty
Spark
Plug
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