AUTO-HAK O54 Instructions De Montage page 4

FITTING INSTRUCTION
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This towing hitch is designed to assembly in following cars:
TOYOTA PICNIC produced since 1996 till 2001, catalogue no. O54 and is
prepared to tow trailers max total weight 1500 kg and max vertical load 60 kg .
Thank you for buying our product. Their reliability has been confirmed in
many tests. Reliability of towing hitch depends also on correct assembly and right
operation. For this reasons we kindly ask to read carefully this instruction and
apply to hints.
The towing hitch should be install in points described by a car producer.
Torque settings for nuts and bolts (8,8):
M 8 25 Nm
M 12 85 Nm
Clamp mark
in acc. with Cables joining
ISO PN
1 L Left directional lights
2 + Rear fog lights
3 31 Ground
4 R Right directional lights
5 58R Right side parking lights
6 54 Stoplights
7 58L Left side parking lights
11
1
8
From manufacturer
M 10 55 Nm
M 14 135 Nm
1. Disassemble a rear bumper, spare wheel and original tow handles from the left and
right side (not used any more).
2. Angle bar I (pos. 6) put underneath to left chassis member and fix loosely using bolts
M12x1,25x35mm (pos. 11), next to inside of the chassis member put left bracket (pos.
5) and fix by one bolt M12x1,25x35mm (pos. 11) and two bolts M10x35mm (pos. 10)
with angle bar (pos. 6)- loosely.
3. Angle bar II (pos. 7) put underneath to right chassis member and fix loosely using bolt
M12x1,25x35mm (pos. 11), next to inside of the chassis member put right bracket
(pos. 4) and fix by one bolt M12x1,25x35mm (pos. 11) and two bolts M10x35mm
(pos. 10).
4. Between installed brackets put main bar of the towing hitch (pos. 1) and fix it by bolts
M12x40mm (pos. 9)- see figure.
5. Tighten all bolts according to the torque shown in the table.
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6. Reassemble bumper after cut out his fragments – see figure 2.
7. Fix tow-ball (pos. 2) and socket plate (pos. 3) by bolts M12x75mm (pos. 8) from
accessories.
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8. Connect electric wires of 7-poles socket according to the instruction of the car.
(Recommend to make at authorized service station)
9. Complete paint layer damaged during installation.
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After install the towing hitch you should get adequate note in registration book (at
authorised service station).The car should be equipped with:
•
Indicators
•
Tow mirrors
After 1000km check all bolts and nuts. The ball of towing hitch must be always
kept clear and conserve with a grease.
Assembly instructions
Fig. 2
NOTE