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BEFORE USING THIS DEVICE, READ THIS
MANUAL COMPLETELY AND THOROUGHLY,
UNDERSTAND ITS OPERATING
PROCEDURES, SAFETY WARNINGS AND
MAINTENANCE REQUIREMENTS.
It is the responsibility of the device owner to make sure all personnel
read this manual prior to using the device. It is also the responsibility
of the device owner to keep this manual intact and in a convenient
location for all to see and read. If the manual or product labels are lost
or not legible, contact NAPA for replacements. If the operator is not
fluent in English, the product and safety instructions shall be read to
and discussed with the operator in the operator's native language by
the purchaser/owner or his designee, making sure that the operator
comprehends its contents.
SPECIFICATIONS
Required Air Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100 psig
Low Height . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35"
Raised Height . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73 .5"
Saddle Forward Tilt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37º
Saddle Backward Tilt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26º
Saddle Lateral Tilt . . . . . . . . . . . . . . . . . . . . . . . . . .12º left and right
Base . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30-1/4" square
Shipping Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167 Lbs .
791-7200 E
1/2 TON AIR & HYDRAULIC
TRANSMISSION JACK
WARNING
• Read, study, understand and follow all instructions before
operating this device. • Inspect the jack before each use. Do not
use jack if damaged, altered, modified, in poor condition, leaking
hydraulic fluid, or unstable due to loose or missing components.
Make corrections before using. • Consult the vehicle
manufacturer for the transmission's center of balance. • Secure
the transmission to the jack's saddle with the anchorage restraint
system provided before raising or lowering the transmission.
• Center load on saddle. Be sure setup is stable before working
on vehicle. • Support the engine with a stand before unbolting
the transmission from the engine. • Wear eye protection that
meets ANSI Z87.1 and OSHA standards (users and bystanders).
• Do not use jack beyond its rated capacity. Do not shock load.
• Use only on a hard level surface. • Adequately support the
vehicle before starting repairs. • Use of this product is limited
to the removal, installation and transportation in the lowered
position, of transmissions, transfer cases and transaxles. • Do
not use any adapters unless approved or supplied by NAPA. • Do
not use (or modify) this product for any other purpose than that
for which it was designed without consulting the manufacturer's
authorized representative. • Always lower the jack slowly and
carefully. • This product contains chemicals known to the
State of California to cause cancer and birth defects or other
reproductive harm. Wash hands thoroughly. • Failure to heed
these warnings may result in serious or fatal personal injury and/
or property damage.
Model # 791-7200 e
rev. 01/07/16
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Manuels Connexes pour Napa PROFESSIONAL LIFTING EQUIPMENT 791-7200 E
Sommaire des Matières pour Napa PROFESSIONAL LIFTING EQUIPMENT 791-7200 E
- Page 1 It is the responsibility of the device owner to make sure all personnel hydraulic fluid, or unstable due to loose or missing components. read this manual prior to using the device. It is also the responsibility Make corrections before using. • Consult the vehicle of the device owner to keep this manual intact and in a convenient manufacturer for the transmission's center of balance. • Secure location for all to see and read. If the manual or product labels are lost the transmission to the jack's saddle with the anchorage restraint or not legible, contact NAPA for replacements. If the operator is not system provided before raising or lowering the transmission. fluent in English, the product and safety instructions shall be read to • Center load on saddle. Be sure setup is stable before working and discussed with the operator in the operator's native language by on vehicle. • Support the engine with a stand before unbolting the purchaser/owner or his designee, making sure that the operator the transmission from the engine. • Wear eye protection that meets ANSI Z87.1 and OSHA standards (users and bystanders).
- Page 2 • Consult the vehicle manufacturer for the transmission's center of balance. • Secure the transmission to the jack's saddle with the anchorage restraint system provided before raising or lowering the transmission. • Center load on saddle. Be sure setup is stable before working on vehicle. • Support the engine with a stand before unbolting the transmission from the engine. • Wear eye protection that meets ANSI Z87.1 and OSHA standards (users and bystanders). • Do not use jack beyond its rated capacity. Do not shock load. • Use only on a hard level surface. • Adequately support the vehicle before starting repairs. • Use of this product is limited to the removal, installation and transportation in the lowered position, of transmissions, transfer cases and transaxles. • Do not use any adapters unless approved or supplied by NAPA. • Do not use (or modify) this product for any other purpose than that for which it was designed without consulting the manufacturer's authorized representative . • Always lower the jack slowly and carefully. • This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. Wash hands thoroughly. • Failure to heed these warnings may result in serious or fatal personal injury and/or property damage. CONSEQUENCES OF NOT AVOIDING HAZARDOUS SITUATIONS WARNING Failure to read this manual completely and thoroughly, failure to understand its OPERATING INSTRUCTIONS, SAFETY WARNINGS, MAINTENANCE INSTRUCTIONS and comply with them, and failure to comply with the METHODS TO AVOID HAZARDOUS SITUATIONS could cause accidents resulting in serious or fatal personal injury and/or property damage.
- Page 3 OPERATING MANUAL & PARTS LIST FOR 791-7200 E SETUP PLEASE REFER TO THE EXPLODED VIEW DRAWING IN THIS MANUAL IN ORDER TO IDENTIFY PARTS. 1. Place the hydraulic power unit in an upright position. Secure the legs (index #2-4) to the cylinder (index #1-1) with the bolts (index #2-5), washers (index #2-6) and nuts (index #1-29). Do not tighten. 2. Install the #1-85 set screws in the bottom of the #1-1 cylinder and tighten until snug. 3. Secure the #2-1 swivel caster wheels and #2-7 locking swivel caster wheels to the appropriate #2-4 legs with the #2-2 lock washers and #2-3 nuts as shown on the exploded view drawing. 4. Place the saddle assembly (index #3-31) on the stud protruding from the top of the hydraulic unit assembly, (RS7200DHU). Align the hole in the saddle with the hole in the stud and secure with the bolt (index #3-26) and nut (#3-27). 5. Sometimes air gets trapped in the second stage hydraulic system during shipping and/or handling. Evidence of an air bound system is a spongy feeling during the pump operation, or the ram will not rise to maximum extension, or the ram will not rise proportionate to a full incremental pump stroke. PURGING AIR FROM THE SECONDARY STAGE HYDRAULIC SYSTEM: a. Turn the release valve knob in a clockwise rotation until it stops. Now turn the knob in a counterclockwise direction two full rotations .
- Page 4 PREVENTATIVE MAINTENANCE (continued) 1. Always store the jack in a well protected area where it will not be exposed to inclement weather, corrosive vapors, abrasive dust, or any other harmful elements. The jack must be cleaned of water, snow, sand, grit, oil, grease or other foreign matter before using. 2. Lubricate moving parts, excluding the telescopic rams, monthly with a general purpose grease. IMPORTANT: any jack found to be defective as a result of worn parts due to insufficient or lack of lubrication is not eligible for warranty consideration. 3. It should not be necessary to refill or top off the reservoir with hydraulic fluid unless there is an external leak. An external leak requires immediate repair which must be performed in a dirt-free environment by qualified hydraulic repair personnel who are familiar with this equipment. IMPORTANT: In order to prevent seal damage and jack failure, never use alcohol, hydraulic brake fluid or transmission oil in the jack. Use NAPA hydraulic Jack Oil #765-1541. 4. Every jack owner is responsible for keeping the jack labels clean and readable. Use a mild soap solution to wash external surfaces of the jack but not any moving hydraulic components. 5. Do not attempt to make any hydraulic repairs unless you are a qualified hydraulic repair person that is familiar with this equipment. Repairs must be performed by an authorized service center. TROUBLESHOOTING PROBLEM ACTION 1. Unit will not lift rated load. Purge air from hydraulic system by following procedure under SETUP.
- Page 5 3-5A 3-5B 3-5C 3-25 Model # 791-7200 e 1/2 TON AIR & 1-54 3-16 HYDRAULIC 3-15 1-67 3-17 1-53 1-52 1-51 TRANSMISSION 1-87 1-68 1-83 3-10 3-21 JACK 1-55 1-70 3-19 3-14 1-50 3-27 1-51 1-52 1-71 3-21 3-12 3-14 1-53 3-18 1-46...
- Page 6 Model # 791-7200 e 1/2 TON AIR & HYDRAULIC TRANSMISSION JACK PARTS lIST Index Part IIndex Part description Qty. description Qty. Air Cylinder Revision D 1-49 Oil Cylinder Coupler 1-50 Copper Washer 1-51 Steel Ball Pedal B 1-52 Spring 1-53 Steel Ball Washer 1-54...
- Page 7 Si el manual o las etiquetas del producto se han perdido o no transmisión • Centre la carga en el asiento. Asegúrese de que son legibles, comuníquese con NAPA por unos repuestos. Si el el armado del dispositivo sea estable antes de comenzar a operador no domina el idioma inglés, el comprador/propietario o su trabajar. • Soporte el motor con la base antes de desatornillar...
- Page 8 • Soporte el motor con la base antes de desatornillar la transmisión del motor. • Lleve puesto protección de ojos que cumpla con las normas de ansi z87.1 Y osha (usuarios y espectadores). • No use el gato para elevar pesos superiores a su capacidad. • Use sólo sobre una superficie dura anivelada • Soporte el vehículo adecuadamente antes de comenzar cualquier reparación. • El uso de este producto está limitado a la extracción, instalación y transporte en la posición baja de las transmisiones, cajas de transferencia y los transejes. • No use ningún adaptador, al menos que sea aprobado o provisto por NAPA. • No use (ni altere) este producto para ningún propósito excepto el para el cual fue destinado, sin primero consultar al representante autorizado del fabricante . • Siempre baje el gato lentamente y con cuidado. • Este producto contiene sustancias químicas consideradas por el Estado de California como causantes de cáncer, de malformaciones congénitas u otros daños en el sistema reproductivo. Lávese bien las manos después de manipular el producto. • Hacer caso omiso a estas advertencias puede ocasionar lesiones personales serias o fatales y/o daños a la propiedad. CONSECUENCIAS DE NO PREVENIR LAS SITUACIONES DE RIESGO ADVERTENCIA No leer, comprender u observar todo el contenido de este manual en relación con sus INSTRUCCIONES DE USO, ADVERTENCIAS DE...
- Page 9 MANUAL DEL FUNCIONAMIENTO Y LISTA DE PIEZAS PARA 791-7200 E MONTAJE CONSULTE POR FAVOR EL DIBUJO DE VISTA EN DETALLE EN ESTE MANUAL PARA IDENTIFICAR LAS PARTES. 1. Coloque la unidad de potencia hidráulica en una posición vertical. Sujete las patas (índice #2-4) a la unidad de potencia (índice #1-1) con los pernos (índice #2-5), arandelas (índice #2-6) y tuercas (índice #1-29). No los apriete. 2. Sujete las rodajas giratorias (índice #2-1 y #2-7) a los soportes de las ruedecillas, según se ilustra en la ilustración de vista magnificada en la página 5. 3. Apriete la ferretería la que sujeta las patas (índice #2-4) a la unidad de potencia (índice #1-1). 4. Coloque el conjunto del ensamble de la silla (índice #3-31) sobre el espárrago saliente de la parte superior de la unidad de potencia. (RS7200HDU). Alinee el agujero en la silla con el agujero en el espárrago y sujételo con el perno (índice #3-26) y la tuerca (#3-27). 5. A veces se atrapa aire en el sistema hidráulico de etapa secundaria durante el transporte y/maniobra. La comprobación de algún sistema con aire atrapado es que se siente esponjoso durante la operación de la bomba o el eje no se elevará hasta la máxima extensión, o el pistón no se elevará de forma proporcional con un recorrido incremental completo de la bomba. PURGANDO AIRE DEL SISTEMA HIDRÁULICO DE ETAPA SECUNDARIA: a. Gire la perilla de la válvula de liberación en el sentido de las agujas del reloj hasta que se pare.
- Page 10 Expulsa el aire del sistema hidráulico como indicado anteriormente. Revisa que los niveles de aceite no estén ni altos ni bajos. 4. El equipo aún no funciona. Para una lista completa de centros de reparación hidráulica, visite por favor www.toolwarrantyrepair.com. GARANTÍA: Para mayores informes sobre la garantía, comuníquese por favor con su tienda local de partes automotrices NAPA. 791-7200 E rev . 01/07/16...
- Page 11 Pression d'air requise . . . . . . . . . . . . . . . . . . . . . . . . . . .100 lb/po² autres que ceux approuvés ou fournis par NAPA. • Ne pas utiliser (ni modifier) ce produit pour une utilisation autre Hauteur minimale .
- Page 12 • Bien fixer la transmission à la selle du cric à l’aide du système de retenue intégré avant de lever ou d’abaisser la transmission. • Centrer la charge sur la selle. S’assurer de la stabilité du cric et de la charge avant de travailler sur le véhicule. • Soutenir le moteur à l’aide d’un support avant la dépose de la transmission du moteur. • Porter des lunettes de protection conformes à la norme ansi z87.1 Et aux normes de l’osha (utilisateurs et spectateurs). • Ne pas utiliser le cric pour soulever une charge supérieure à sa capacité nominale. • Utiliser uniquement sur une surface solide et horizontale. • Soutenir adéquatement le véhicule avant de commencer les réparations. • `L’utilisation de ce produit doit se limiter à la dépose, l’installation et le transport dans une position abaissée de transmissions, de boîtes de transfert et de boîtes-ponts. • Ne pas utiliser d’adaptateurs autres que ceux approuvés ou fournis par NAPA. • Ne pas utiliser (ni modifier) ce produit pour une utilisation autre que celle pour laquelle il a été conçu sans consulter le représentant autorisé du fabricant . • Toujours abaisser le cric lentement et avec précaution. • Ce produit contient des produits chimiques reconnus par l'État de la Californie comme causant le cancer, des anomalies congénitales ou d'autres effets nuisibles sur la reproduction. Se laver minutieusement les mains après avoir utilisé le produit. • Le non-respect de ces directives peut provoquer des dommages matériels ou des blessures graves ou mortelles. CONSÉQUENCES EN CAS DE SITUATIONS DANGEREUSES AVERTISSEMENT Le manquement de lire ce manuel complètement et avec attention et l’incompréhension des CONSIGNES D'UTILISATION, AVERTISSEMENTS...
- Page 13 MANUEL DE FONCTIONNEMENT ET LISTE DE PIÈCES POUR 791-7200 E INSTALLATION PRIÈRE DE CONSULTER LA VUE ÉCLATÉE DU PRODUIT DANS LE PRÉSENT MANUEL AFIN D’IDENTIFIER LES PIÈCES. 1. Placer l'unité hydraulique en position verticale. Fixer les pattes (index no 2-4) à l'unité hydraulique (index no 1-1) avec les boulons (index no 2-5), les rondelles (index no 2-6) et les écrous (index no 1-29). Ne pas serrer. 2. Fixer les roulettes pivotantes (index nos 2-1 et 2-7) aux pattes en suivant la séquence indiquée dans la vue éclatée de la page 5. 3. Serrer les boulons et les écrous qui retiennent les pattes (index no 2-4) à l'unité hydraulique (index no 1-1). 4. Placer l'assemblage de la selle (index no 3-31) sur le goujon qui dépasse du dessus de l'unité hydraulique (RS7200DHU). Aligner l'orifice de la selle avec celui du goujon et fixer ensemble avec le boulon (index no 3-26) et l'écrou (index no 3-27). 5. Il arrive que de l'air s'infiltre dans le deuxième étage du système hydraulique durant l'expédition ou la manutention du cric. Si le système de pompage du cric semble mou, si un mouvement complet ne se produit pas à chaque pression de la pompe ou si le bras de levage n'atteint pas la hauteur maximale, de l’air est donc piégé dans le système hydraulique.
- Page 14 Purger l'air du système hydraulique comme mentionné ci-dessus ou vérifier le niveau de l'huile dans le réservoir. 4. L'unité ne fonctionne toujours pas. Pour consulter la liste complète des centres de réparation de systèmes hydrauliques autorisés, rendez-vous au www.toolwarrantyrepair.com GARANTIE Pour plus de renseignements au sujet de la garantie, veuillez communiquer avec votre magasin de pièces automobiles NAPA local. 791-7200 E rev . 01/07/16...