Warn 78395 Instructions De Montage
Warn 78395 Instructions De Montage

Warn 78395 Instructions De Montage

Kit de montage de lame, 2007 polaris sportsman 800 efi x2 and 500 efi x2 and 2008 sportsman 800/500 efi touring and 700/500 efi x2

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Your safety, and the safety of others, is very important. To help you make informed decisions about
safety, we have provided installation and operating instructions and other information on labels and in
this guide. This information alerts you to potential hazards that could hurt you or others. It is not
possible to warn you about all potential hazards associated with this product, you must use your own
good judgment.
CARELESS INSTALLATION AND OPERATION CAN RESULT IN SERIOUS INJURY OR
EQUIPMENT DAMAGE. READ AND UNDERSTAND ALL SAFETY PRECAUTIONS AND
OPERATING INSTRUCTIONS BEFORE INSTALLING AND OPERATING THIS PRODUCT.
This guide identifies potential hazards and has important safety messages that help you and others avoid
personal injury or death. WARNING and CAUTION are signal words that identify the level of hazard.
These signal words mean:
WARNING signals a hazard that could cause serious injury or death, if you do not follow
recommendations.
you do not follow recommendations.
This guide uses NOTICE to call attention to important mechanical information, and Note: to empha-
size genera l information worthy of special attention.
Failure to observe these instructions could lead to severe injury or death.
Always use extreme caution when drilling on any vehicle. Make sure that all fuel lines, brake lines, electrical
wires, and other objects are not punctured or damaged when / if drilling on the vehicle. Thoroughly inspect the
area to be drilled (on both sides of material) prior to drilling, and relocate any objects that may be damaged.
Failure to inspect the area to be drilled may result in vehicle damage, electrical shock, fire or personal injury.
Always wear safety glasses when installing this kit. A drilling operation will cause flying metal chips. Flying
chips can cause eye injury.
Always use extreme caution when cutting and trimming during fitting.
Always remove jewelry and wear eye protection.
Never lean over battery while making connections.
Never route electrical cables:
Across any sharp edges.
Through or near moving parts.
Near parts that become hot.
Always insulate and protect all exposed wiring and electrical terminals.
Always install terminal boots as directed in installation instructions.
Always use appropriate and adequate care in lifting components into place.
Always insure components will remain secure during installation and operation.
Always tighten all nuts and bolts securely, per the installation and operation.
Always perform regular inspections and maintenance on the winch, winch mount and related hardware.
WARN INDUSTRIES
INSTALLATION INSTRUCTIONS
PLOW MOUNTING KIT
Application: 2007 Polaris Sportsman 800 EFI X2 and 500 EFI X2
2008 Sportsman 800/500 EFI Touring and 700/500 EFI X2
CAUTION signals a hazard that may cause minor to moderate injury, if
WARNING
INJURY HAZARD
PAGE 1
Part Number: 78395
and
78391A1

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Sommaire des Matières pour Warn 78395

  • Page 1 This information alerts you to potential hazards that could hurt you or others. It is not possible to warn you about all potential hazards associated with this product, you must use your own good judgment.
  • Page 2: Table Des Matières

    Always refer to the Installation and Specification Guide, supplied in the winch kit, forall wiring schematics and specific details on how to wire this WARN product to your vehicle. Never overtighten the j-bolt to the bracket. Doing so will pinch the winch cable against the bracket, damaging the cable.
  • Page 3 IV. PARTS LIST Item Number Description Plow Mount Clamp Bracket 1/4-20 Hex Head Bolt 1/4” Flat Washer 1/4-20 Lock Nut 5/16-18x2” Hex Head Bolt 5/16-18x1” Hex Head Bolt 5/16” Flat Washer 5/16-18 Lock Nut WARN INDUSTRIES PAGE 3 78391A1...
  • Page 4 3. Using a 23/64 drill bit, drill holes into factory skid plate marked in step two. Note: Make sure area behind factory skid plate is clear before drilling. Drill with 23/64” drill bit Figure 3 WARN INDUSTRIES PAGE 4 78391A1...
  • Page 5 (A2) using one 5/16-18x2” hex head bolt (C1) and one 5/16 lock washer (D2) and one 5/16-18 lock nut (D3), see Figure 7. Torque bolt to specifications found on page two. Figure 6 WARN INDUSTRIES PAGE 5 78391A1...
  • Page 6: Parts List

    • Sockets: 7/16”, 9/16” 35391 1/4” dia J-bolt • Wrenches: 9/16” 1320 1/4” dia flat washer 6725 1/4” dia nylock nut 1827 3/8” dia x 1” long bolt 11524 3/8” flat washer 6779 3/8” nylock nut WARN INDUSTRIES PAGE 6 78391A1...
  • Page 7 Read the Plow Operators Guide for more information. Read installation and operating instructions thoroughly. Installation is now complete. Proceed to the next section entitle Maintenance/Care. WARN INDUSTRIES PAGE 7 78391A1...
  • Page 8: Maintenance/Care

    WARNING READ THE VEHICLE’S OPERATOR MANUAL, WINCH OPERATOR MANUAL, AND ALL WARN- ING LABELS PRIOR TO OPERATION OF ATV AND WINCH. WARNING FAILURE TO SECURELY TIGHTEN ALL BOLTS ON THE WINCH PLATE, WINCH, AND FAIR- LEAD CAN RESULT IN PRODUCT FAILURE WHICH MAY RESULT IN VEHICLE DAMAGE AND OPERATOR INJURY OR DEATH.
  • Page 9: Risques De Blessures

    Serrez toujours bien les écrous et les boulons conformément aux instructions d’installation et d’utilisation. Effectuez toujours régulièrement les inspections et l’entretien du treuil, de son kit de montage et du matériel de montage connexe. Ne faites jamais fonctionner ce produit WARN avec des pièces endommagées ou manquantes. WARN INDUSTRIES PAGE 9...
  • Page 10: Iii. Torque Specifications

    Reportez-vous toujours au Guide d’installation et de spécification, fourni dans le kit de treuil, pour tous les schémas de câblage et des informations détaillées concernant la façon de brancher ce produit WARN sur votre véhicule. Veuillez lire attentivement les instructions concernant l’installation et l’utilisation.
  • Page 11: Liste Des Pièces

    Support de serrage Boulon à tête hexagonale 1/4-20 Rondelle plate 1/4 po Écrou de blocage 1/4-20 Boulon à tête hexagonale 5/16-18x2 po Boulon à tête hexagonale 5/16-18x1 po Rondelle plate 5/16 po Écrou de blocage 5/16-18 WARN INDUSTRIES PAGE 11 78391A1...
  • Page 12 3. À l’aide d’une mèche 23/64, percez les trous dans Figure 2 la plaque de protection d’origine marquée durant l’étape deux. Remarque: Assurez-vous que l’espace derrière la plaque de protection est dégagée avant de percer. Percez avec une mèche de 23/64 po Figure 3 WARN INDUSTRIES PAGE 12 78391A1...
  • Page 13: Installation Suite

    à tête hexagonale 5/16-18x2 po (C1), d’une rondelle de blocage 5/16 (D2) et d’un écrou de blocage 5/16-18 (D3) (voir Figure 7). Serrez le boulon selon le couple de serrage indiqué à la page 2. Figure 6 WARN INDUSTRIES PAGE 13 78391A1...
  • Page 14: Instructions Concernant Le Treuil Et L'abaissement De La Lame

    Rondelle plate, 1/4 po de diam. 2 6725 Écrou à frein élastique 1/4 po de diam. 1827 Boulon 3/8 po de diam. x 1 po de long 11524 Rondelle plate 3/8 po 6779 Écrou à frein élastique 3/8 po 1 WARN INDUSTRIES PAGE 14 78391A1...
  • Page 15 Lisez le manuel de l’utilisateur de la lame pour de plus amples informations. Veuillez lire attentivement les instructions concernant l’installation et l’utilisation. L’installation est à présent achevée. Passez à la section suivante intitulée « Maintenance/entretien ». WARN INDUSTRIES PAGE 15 78391A1...
  • Page 16: Maintenance, Entretien

    CONNEXE. NE FAITES JAMAIS FONCTIONNER LE TREUIL AVEC DES PIÈCES ENDOMMAGÉES OU MANQUANTES. LE FAIT DE NE PAS RESPECTER CET AVERTISSEMENT PEUT FINIR PAR ENDOMMAGER LE VÉHICULE OU PROVOQUER DES BLESSURES GRAVES OU LA MORT DE L’OPÉRATEUR. WARN INDUSTRIES PAGE 16 78391A1...

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