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WARRANTY ................................................................................................................................................................ 4
SAFETY SUMMARY ..................................................................................................................................................... 5
PRINCIPAL SAFETY STANDARDS............................................................................................................................ 5
CALIFORNIA PROPOSITION 65 WARNING ........................................................................................................... 5
EMF INFORMATION ............................................................................................................................................. 5
PERSONAL PROTECTION ...................................................................................................................................... 6
FIRE PREVENTION ................................................................................................................................................ 7
HIGH FREQUENCY RADIATION ............................................................................................................................ 8
ARC WELDING .................................................................................................................................................... 8
ELECTRIC SHOCK ................................................................................................................................................. 8
NOISE ................................................................................................................................................................. 9
ADDITIONAL SAFETY INFORMATION ................................................................................................................... 9
TABLE OF CONTENTS ................................................................................................................................................ 10
INSTALLATION .......................................................................................................................................................... 11
WELDER SPECIFICATIONS ................................................................................................................................. 11
SITE SELECTION ................................................................................................................................................ 11
POWER SOURCE CONNECTION ........................................................................................................................ 11
VENTILATION ..................................................................................................................................................... 11
ADDITIONAL WARNINGS .................................................................................................................................. 12
ASSEMBLY ................................................................................................................................................................ 12
TORCH LEAD AND SPOOL GUN ASSEMBLY ........................................................................................................ 12
GAS CYLINDER AND REGULATOR CONNECTION ............................................................................................... 12
SHIELDING GAS GUIDE ...................................................................................................................................... 13
WIRE LOADING ................................................................................................................................................. 13
REPLACING THE WIRE LINER .............................................................................................................................. 14
HOW TO CHOOSE THE WIRE LINER FOR DIRECT AND EURO CONNECT TORCHES ............................................. 14
ALUMINUM WELDING ....................................................................................................................................... 15
ARRANGEMENT FOR WELDING WITH A SPOOL GUN ........................................................................................ 15
SETTING THE WIRE DRIVE TENSION ................................................................................................................... 17
ADJUSTING THE SPOOL POSITION ..................................................................................................................... 17
OPERATION .............................................................................................................................................................. 17
DESCRIPTION ..................................................................................................................................................... 17
WELDER CONTROLS .......................................................................................................................................... 18
THERMAL OVERLOAD PROTECTION ................................................................................................................... 21
TECHNICAL DATA INFORMATION GUIDE ............................................................................................................ 21
WELDING PREPARATION .................................................................................................................................... 21
FACTORS TO CONSIDER FOR BEST WELDING RESULTS ....................................................................................... 22
WELDING WIRE SELECTION ............................................................................................................................... 22
GAS SELECTION ................................................................................................................................................ 22
SETUP FOR STICK WELDING (SMAW) ................................................................................................................. 23
SETUP FOR TIG WELDING (GTAW) WITH LIFT ARC .............................................................................................. 23
MIG, GMAW, FLUXCORE WIRE (FCAW) MANUAL WELDING ............................................................................... 24
MIG, GMAW, FLUXCORE WIRE (FCAW) SYNERGIC WELDING ............................................................................. 25
MAINTENANCE & SERVICING ................................................................................................................................... 26
GENERAL MAINTENANCE ................................................................................................................................. 26
TROUBLSHOOTING ................................................................................................................................................... 27
WIRING DIAGRAM ................................................................................................................................................... 29
TOOLS AND SPARE PARTS LIST .................................................................................................................................. 30
PARTS DIAGRAM ...................................................................................................................................................... 31
MIG GUN TORCH SPARE PARTS LIST .......................................................................................................................... 32
USER NOTES ............................................................................................................................................................ 33
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